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Hydraulic Power Packs Manufacturer & Supplier in India

High-performance standard, miniature, and customized hydraulic power units (AC & DC HPUs) built with zero-leak manifolds up to 350+ bar.

High-Pressure Hydraulic Power Units

Leading Hydraulic Power Packs Manufacturer & Exporter in India

C MATIC CONTROL LLP is a leading manufacturer and exporter of compact, standard, and specialized Hydraulic Power Packs. We design, engineer, and assemble our complete range of hydraulic power units in Mumbai, supporting industrial clients across all Indian states and global export markets.

Our manufacturing portfolio features a wide array of power pack options, including Standard AC Hydraulic Power Units, Compact DC Hydraulic Power Packs, Micro Power Packs, and heavy-duty Multi-Pump Hydraulic Power Units. Each unit is integrated with premium quality manifolds, gear or piston pumps, high-integrity valves, and reservoir tanks, and is fully load-tested before shipment to ensure standard-setting reliability.

Our HPU Capabilities & Product Configurations:

  • Standard Industrial AC Power Packs
  • Miniature & Compact Hydraulic Units
  • DC Battery-Operated Power Units (12V/24V)
  • Bespoke Multi-Cylinder Control Systems
  • High-Capacity Tank Reservoirs (10L to 1000L)
  • Integrated Water & Air Oil Coolers
  • Accumulator Charging & Safety Circuits
State-Of-The-Art Assemblies

Custom HPU Manufacturer in India

From our partner workshop in India, C MATIC CONTROL LLP engineers design and assemble power packs for high-demand industrial sectors. We utilize 3D CAD modeling to structure compact valve lay-outs that optimize footprint, ease maintenance, and eliminate internal oil leaks.

Pan-India & Global Delivery Clusters:

  • Mumbai & Thane (Local MIDCs)
  • Navi Mumbai & Pune Hubs
  • Ahmedabad, Vadodara & Rajkot
  • Chennai, Bengaluru & South India
  • Delhi NCR, Hyderabad & Kolkata
  • All India level Industrial MIDCs
  • Exports & Global Delivery Support

Critical HPU Application Areas:

  • Industrial Hydraulic Presses & Scrap Balers
  • Dock Levelers
  • Plywood & Plastic Molding Machinery
  • Marine Winch Systems & Deck Machinery
  • Custom Heavy-Duty Hydraulic Assemblies
HPU Specifications

Technical Specifications & Product Range

Professionally constructed with internal suction strainers, pressure relief valves, return line filters, and custom valve manifolds.

Hydraulic Power Pack Industrial AC Power Pack Manufacturer & Supplier India - C MATIC CONTROL LLP

Standard Industrial AC Hydraulic Power Pack

Engineered for heavy-duty factory machinery, standard industrial AC power packs feature a horizontal or vertical motor-pump assembly layout. Equipped with high-flow gear, vane, or piston pumps, they operate at high duty cycles and can support multi-manifold circuits to drive multiple cylinders simultaneously.

Technical Specifications

Motor Power 3 HP to 75 HP (AC 3-Phase, 415V)
Pressure Rating 50 Bar to 350+ Bar
Flow Rate 10 LPM to 250+ LPM
Tank Volume 40 Liters to 1000 Liters (Steel / SS-304)
Cooling System Optional integrated Water or Air-cooled Oil Heat Exchanger

Applications

  • Industrial Hydraulic Presses
  • Automotive Assembly Stations
  • Scrap Metal Balers & Compactors
  • Steel Roll Forming Machinery

Miniature & Compact Hydraulic Power Unit

For space-critical designs, our miniature power units utilize universal aluminum center manifold blocks. They pack an electric motor, cartridge valve group, pressure relief valve, and high-efficiency gear pump into an extremely small footprint, supporting single- or double-acting control setups.

Technical Specifications

Motor Power 0.5 HP to 3 HP (AC 220V Single Phase / 3-Phase)
Tank Volume 1 Liter to 15 Liters (Steel or Translucent Polymer)
Flow Rate 1 LPM to 8 LPM
Manifold Type Die-cast Aluminum Center Manifold Block

Applications

  • Small Lifting Tables
  • Dental & Medical Chairs
  • Pneumatic-Hydraulic Boosters
  • Parking Lift Systems

DC Battery-Operated Power Unit

Equipped with high-torque 12V DC, 24V DC, or 48V DC motors, our battery-operated hydraulic power packs are engineered for transport vehicles, utility trucks, and mobile setups where external AC power is unavailable. Features absolute low battery drainage and stable duty cycles.

Technical Specifications

DC Voltages 12V DC, 24V DC, 48V DC, or 72V DC options
Motor Power Rating 0.8 kW to 3.0 kW heavy-duty starter motor
Flow Rate Range 0.5 LPM to 6 LPM
Operating Pressure Up to 210 Bar

Applications

  • Truck Tail-Lifts & Tailgates
  • Mobile Tipper Trucks & Dumpers
  • Trailer Ramp Operations

Bespoke Multi-Station Industrial HPU

For large industrial complexes, steel processing, and heavy mechanical systems, our engineers design custom multi-station hydraulic power units. Built with integrated safety accumulators, off-line filtration circuits, precise proportional flow valves, and digital control panels.

Technical Specifications

Circuit Sequence PLC sequential multi-cylinder solenoid valve operation
Tank Volume Capacity 500 Liters to 3000 Liters
Integration Options Proportional valves, accumulators, duplex oil filters, digital pressure transmitters
Testing Standard 100% full-load thermal cycle tested before dispatch

Applications

  • Steel Rolling Mill Automation
  • Marine Winch & Deck Systems
  • Large Industrial Hydraulic Systems
  • Coal Mining Conveyor Drives
Engineering Resources

Hydraulic Power Pack (HPU) Engineering & System Design

A technical reference guide on flow, pressure, motor sizing calculations, and reservoir design.

1. Core Components and System Architecture

A hydraulic power pack (HPU) is a self-contained system that includes a motor, a hydraulic reservoir, a pump, and control valves. It delivers the pressurized fluid flow required to drive hydraulic actuators. The selection of the pump type (external gear pumps for cost-effective standard pressure, vane pumps for quiet operation, or axial piston pumps for high-pressure systems up to 400 Bar) determines the overall efficiency of the fluid power circuit.

2. Calculating Required Electric Motor Power

Sizing the electric motor requires balancing the operating pressure and the flow rate of the pump. The formula to calculate mechanical power is:

Power (kW) = (P × Q) / (600 × η)

Where P is the hydraulic pressure (in Bar), Q is the flow rate (in Liters per minute), and η is the overall efficiency of the pump-motor combination (typically 0.85 to 0.90). Correct motor sizing prevents stalling during peak pressure loads and optimizes energy consumption in heavy-duty machinery.

3. Reservoir Sizing and Thermal Management

The hydraulic reservoir tank must be sized to contain the system fluid, allow air bubbles to settle, and dissipate heat. A standard B2B design rule is that the tank volume should be at least 3 to 5 times the pump flow rate per minute. Proper baffle placement is essential to prevent hot return oil from immediately entering the pump inlet. Air breathers, oil level indicators, and return line filters are integrated to maintain fluid cleanliness and protect the power pack.

Global Standard Production

Manufacturing & Logistics Capabilities

Leading industrial engineering, manufacturing, and reliable B2B supply from Mumbai, India.

1. Modern Manufacturing Facility

Our state-of-the-art manufacturing plant is located at Vikhroli, Mumbai, Maharashtra, fully equipped for high-precision fabrication, assembly, and testing.

2. Pan-India Delivery & Logistics

We provide secure transit-safe packaging, comprehensive documentation, and seamless logistics support for domestic B2B buyers across India.

3. OEM & Custom Engineering

In-house 3D CAD modeling, custom design engineering, and tailoring equipment according to your specific industry application and performance requirements.

4. 100% Quality & Test Rig Audits

Every product undergoes strict quality audits, including high-pressure leakage testing on specialized test rigs, and is shipped with standard material test certificates.

5. Fast Production Lead Times

Standard and customized engineering systems have a manufacturing prompt manufacturing turnaround from design approval to dispatch.

6. Rapid B2B Enquiry Process

Submit your RFQ details or part numbers and receive a comprehensive commercial and technical proposal promptly from our sales engineers.

Engineering Portfolio

Explore Our Other Manufactured Products

Pneumatic Cylinders Pneumatic Control Panels Hydraulic Cylinders Hydropneumatic Presses Industrial Conveyor Systems
Support

FAQ ◆ Hydraulic Power Pack

What parameters are needed to design a custom hydraulic power pack?
To design a custom power pack, our engineering team requires:
  • Operating Pressure (bar/psi): Determined by the maximum force needed by the cylinder.
  • Flow Rate (LPM): Dictates the speed at which the hydraulic actuators must travel.
  • Circuit Operation: Single-acting, double-acting, multi-station sequences, or custom valving requirements.
  • Power Source: Three-phase/single-phase AC supply or 12V/24V DC battery supply.
How does C MATIC CONTROL LLP ensure leak-free performance in its manifolds?
We machine all our hydraulic manifolds out of single solid blocks of high-grade steel or aluminum on vertical machining centers. Every manifold block is deburred, ultrasonically cleaned, and checked for crack defects, using high-quality sealing elements and internationally standard cartridge valves to eliminate leakages.

Contact India's Premium Industrial Equipment Manufacturer & Supplier

Looking for custom-engineered hydropneumatic presses, power packs, or control panels? C MATIC CONTROL LLP delivers high-performance solutions with pan-India delivery and reliable delivery services.

Call: +91 9773087002 WhatsApp: +91 9773087002
Email: sales@cmaticcontrol.com