Skip to main content
sales@cmaticcontrol.com +91 9773087002
+91 9773087002 Get Quote
Home / Aluminium Piping System

Aluminium Compressed Air Piping Systems in India – Supplier & Turnkey Installer

High-efficiency Design, Supply, Installation, and Energy Audits by C MATIC CONTROL LLP.

Compressed air is a vital utility in modern manufacturing, but traditional distribution networks built from Galvanized Iron (GI) or Mild Steel (MS) suffer from internal corrosion, scaling, leaks, and severe pressure drops. Aluminium Compressed Air Piping Systems have emerged as the modern gold standard, guaranteeing clean air delivery, zero rust, and optimal energy efficiency.

As an engineering partner and turnkey specialist, C MATIC CONTROL LLP provides end-to-end Design, Supply, Onsite Installation, and Audit services for Aluminium Compressed Air Piping Systems in India. While the high-performance Quickair™ modular aluminium components are manufactured by Quickair™, our engineering team handles the complete system layout sizing, turnkey distribution network setup, pressure testing, and energy audits. We ensure that your plant's compressed air infrastructure operates at peak efficiency with zero leakage and optimized pressure delivery.

Plan Your High-Efficiency Pipeline Sizing & Layout

Are you setting up a new production line, upgrading your workshop layout, or facing low pressure at your machinery endpoints? Get a professional CAD layout sizing and custom BOQ from our engineering team.

Call +91 9773087002 Get Free Sizing Quote

Optimizing Downstream Automation?

A high-quality piping network performs best when paired with precise air preparation systems. Explore our customized control enclosures and panels.

View Pneumatic Control Panels

Why Modern Plants Avoid Steel: The 6-Stage GI & MS Compressed Air Pipeline Failure Chain

If your facility is currently running galvanized iron or mild steel pipework, your distribution system is likely undergoing a progressive deterioration that impacts your compressors and machinery:

Stage 1

Immediate Corrosion

GI pipe's internal zinc coating degrades within 3-5 years under aggressive compressed air condensate. MS pipe begins rusting in the first year.

Stage 2

Scale Accumulation

In a standard GI ring main, internal scale and rust deposit build-up, narrowing the pipe's effective inside diameter by 15% to 25% over a decade.

Stage 3

Turbulent Flow

As the bore narrows and gets rough, air velocity increases and flow becomes highly turbulent. This dramatically raises friction losses and pressure drop.

Stage 4

Compressor Overload

To deliver 7 bar at machinery end-points, the compressor must be cranked up to 8.5+ bar. Every additional bar consumes 7-8% more electricity.

Stage 5

Air Quality Degradation

Loose rust flakes and scale carry downstream, clogging filters, destroying cylinder seals, and causing solenoid valve failures.

Stage 6

Costly Replacement

At year 12-15, the steel system degrades to a point where leaks sprout constantly, requiring a complete shutdown and costly replacement.

Aluminium vs. GI, Stainless Steel, and PPR: Compressed Air Piping Comparison Matrix

Selecting the right piping material determines your plant's air quality, pressure drop, and total cost of ownership (TCO) over 10+ years.

Criteria MS / GI Steel PPR (Plastic) Stainless Steel Quickair™ Aluminium
Leakage Risk High (corrosion at threaded joints, weld leaks) Medium (thermal cycling degrades joints) Medium (threaded joint leaks, welding dependent) Zero (sealed push-fit / crimped joints, no threads)
Internal Corrosion Severe (moisture causes scale build-up) None None Zero (permanently corrosion-free alloy)
Air Purity Poor (rust flakes damage downstream valves) Moderate (micro-plastics may enter line) Excellent (clean air) ISO 8573-1 Certified (zero contamination)
Energy Efficiency Poor (bore narrowing increases pressure drop) Moderate (high joint restriction) Good (smooth bore) Outstanding (laminar flow, stable pressure)
Average Lifespan 5–8 Years (rapid internal rust degradation) 8–12 Years (brittleness from thermal stress) 20+ Years 25+ Years (Lifetime warranty on components)
Pressure Drop / Friction High (up to 1.5 bar drop due to rough rust scale) Medium (high joint restriction & inner roughness) Low (smooth surface) Lowest (<0.1 bar drop; mirror-smooth inner wall = 0.8 µm Ra)
Air Leakage Losses High (15%–25% average leak loss through threaded joints) Moderate (joints weaken due to expansion/sagging) Low (threaded joints degrade over time) 0% Leakage (sealed dual-lip HNBR gaskets, permanently tight)
10-Year Total Cost of Ownership (TCO) Very High (high energy bills + frequent maintenance leaks) High (re-erection costs + pressure drops) High (exorbitant initial material & labor cost) Lowest (pays for itself in energy savings within 18-24 months)
Installation Speed Slow (heavy, requires threading or welding) Slow (butt welding, curing times required) Slowest (extremely heavy, high welding skill) Fastest (lightweight, modular push-fit fittings)
Modifications Difficult (requires pipe cutting and re-welding) Scrapped (not reusable once fused) Difficult & costly to modify Fully Modular (can be opened, extended, & reused)
Fire Safety Non-combustible Combustible (melts and drips) Non-combustible Non-combustible (safe for all zones)

Calculate Your Energy Savings & Prevent Leaks

Upgrading to a Quickair™ modular aluminium system eliminates pressure drops. Reducing your compressor operating pressure by just 1 bar saves 7% to 8% on your overall electricity consumption.

Request Onsite Air Audit Call for Free Consultation

Turnkey Aluminium Piping Installation, Sizing & Audit Services by C MATIC CONTROL LLP India

We manage the entire lifecycle of your compressed air distribution network across India, ensuring clean air delivery and peak energy savings.

1
Site Survey

Onsite inspection to map usage points, measure compressor capacity, and check pressure drop.

2
CAD Design

CAD layout design, calculating ring main sizes to keep air velocity below 6 m/s.

3
Supply

Fast dispatch of genuine Quickair™ pipes, brackets, joints, drops, and manifolds.

4
Installation

Onsite erection by certified technicians. No hot work, no threading, zero disruption.

5
Testing & Audit

Pressure testing to 1.5×, ultrasonic leak detection, and commissioning sign-off.

1. Engineering Layout Sizing & CAD Design Services

A high-performing compressed air system starts with meticulous sizing. Sizing errors are the primary cause of friction losses, turbulence, and premature compressor wear. At C MATIC CONTROL LLP, our pneumatic engineering team uses CAD simulation to design optimal pipeline routing. We calculate the exact inner pipe diameter required based on total flow demand (CFM/m³ per min), operating pressure (bar), and equivalent length of the pipeline (including bends and valves). Our designs ensure that air velocity remains below 6 m/s in primary header ring mains and under 15 m/s in drop legs, keeping pressure drops to a minimum (typically less than 0.1 bar).

2. Turnkey Supply of Genuine Quickair™ Piping Components

C MATIC CONTROL LLP supplies the complete portfolio of authentic Quickair™ modular aluminium components across India. This includes seamless, powder-coated extruded aluminium pipes (OD sizes from 20mm up to 250mm) and high-integrity fittings manufactured by Quickair™. Depending on the pipe size and application pressure, we supply push-fit connections (for 20mm–63mm), quick-clamp slide fittings (for 80mm–110mm), or high-pressure flanged assemblies. Every component features HNBR dual-lip seal MOC, ensuring chemical resistance to synthetic compressor oils, wide operating temperature ranges (-20ØC to +70ØC), and pressure ratings up to 20 bar (with a 40 bar option for PET bottling lines).

3. Fast, Certified Onsite Erection & Installation

We deploy trained installation teams to execute pipework erection directly at your factory site. The push-to-connect and modular clamping system eliminates the need for hot work permits, threading, welding, or heavy rigging equipment. Our certified technicians assemble the pipeline ring main, position drop columns, install quick-drops (which pull dry air from the top of the line to prevent moisture carry-over), and connect manifolds near machinery stations. This modularity means installation takes up to 75% less time than GI piping, saving on labor costs and allowing your factory to continue production with zero disruption or downtime.

4. Ultrasonic Leak Detection & Compressed Air Audits

A system is only as good as its seal. Industrial plants waste an average of 20% to 30% of their compressed air due to silent leaks in old pipe joints and fittings. C MATIC CONTROL LLP conducts detailed compressed air energy audits. Using advanced ultrasonic leak detectors, our engineers pinpoint even the smallest micro-leaks in your existing network without interrupting production. We also perform flow metering, pressure drop tracking, and dew point measurements to assess air quality. Post-installation, we run a rigorous 1.5× pressure holding test and supply a certified audit report showing exactly how much energy your facility is saving.

Industrial Guide to Sizing & Design of Aluminium Compressed Air Piping

Designing an industrial compressed air distribution network requires careful hydraulic calculations to minimize operating costs and prevent equipment malfunctions. Here is how the C MATIC CONTROL LLP engineering team designs high-performance Quickair™ aluminium modular piping networks:

1. The Compressed Air Velocity Equation

Air velocity within the piping network is a critical parameter. High air velocities cause excessive pressure drops, high turbulence, and carry moisture and contaminants downstream. The standard velocity equation is:
V = (Q * P_atm) / (A * P_operating)
Where:
• V = Velocity of air in meters per second (m/s)
• Q = Free Air Delivery (FAD) flow rate at atmospheric pressure (m³/s or CFM converted)
• P_atm = Atmospheric pressure (normally 1.013 bar)
• A = Cross-sectional area of the pipe bore (m²)
• P_operating = Absolute operating pressure inside the pipeline (bar absolute)
To maintain laminar flow and avoid pressure loss, C MATIC CONTROL LLP designs headers and ring mains to keep velocity under 6 m/s, and drop legs to machine terminals under 15 m/s.

2. Loop (Ring Main) vs. Dead-End Line Layouts

The physical layout of the network determines flow path flexibility. In a Closed Loop (Ring Main) system, air travels from the receiver tank and flows in two directions around the loop to reach any given usage point. This effectively splits the flow rate in half for any single pipe segment, reducing the velocity and pressure drop by up to 75% compared to a single line. In contrast, a Dead-End (Header) system forces all air to travel down a single trunk line. The points furthest from the compressor suffer from cumulative pressure drops and starved air volume. C MATIC CONTROL LLP always recommends a closed ring main design for manufacturing facilities.

3. Mitigating Pressure Drops & Compressor Energy Consumption

Pressure drop is the loss of pressure from the compressor discharge to the final point of use. Every 1 bar (14.5 psi) of pressure drop in the distribution network requires the compressor to run 7% to 8% higher, directly increasing electricity bills. Standard GI pipe networks experience severe friction over time due to rust scaling, resulting in pressure drops of 1.0 to 1.5 bar. By utilizing Quickair™ modular aluminium tubes with an ultra-smooth internal bore (roughness = 0.8 µm Ra) manufactured by Quickair™, C MATIC CONTROL LLP keeps system-wide pressure drops under 0.1 bar, delivering direct energy savings.

4. Prevention of Condensate Carry-Over via Goose-Neck Drops

Even with air dryers, compressed air lines can form liquid moisture (condensate) as the air cools. If drop legs are connected to the bottom of the header pipe, gravity pulls the water straight down into pneumatic cylinders and tools, causing rust, seal breakdown, and product contamination. C MATIC CONTROL LLP designs all pipeline drops as Goose-Neck (Quick-Drop) assemblies, which branch out from the top of the header loop. Moisture remains at the bottom of the main line to be routed to auto-drains, while dry air is fed into the drop leg.

Quick Air Logo

Download Quickair Master Catalogue

Access complete technical specifications, diameters, and installation guidelines (PDF).

Download PDF

Quickair™ Modular Aluminium Pipeline Technical Specifications & Compliance

Parameter Specification Range
Pipe Material Seamless extruded aluminium alloy 6063-T5, factory powder-coated blue (RAL 5012)
Outside Diameter (OD) 20 mm to 250 mm
Max Operating Pressure 20 bar (standard push-fit / integrated); 40 bar option for high-pressure applications
Vacuum Rating Up to -29.3 inHg (-990 mbar)
Operating Temperature -20ØC to +70ØC (fittings range up to +180ØC continuous depending on seal MOC)
Sealing Gasket MOC Dual-lip HNBR O-rings (standard); EPDM / Viton® options for chemical or high-temp duty
Internal Surface Roughness = 0.8 µm Ra (ensures extremely smooth laminar flow, preventing friction losses)

Quickair™ Modular Piping System – Product Catalogue

Explore technical dimensions, weights, and pressure parameters of standard Quickair™ components. Browse the product gallery below or search the catalogue to find specific part numbers and specifications:

Quickair™ Component Gallery – Swipe to Explore
Swipe or drag to browse all components
Our Project Installations Gallery – Swipe to Explore
Swipe or drag to browse all project installations
SECTION 1 – COMPONENTS (20mm–63mm) – Aluminium with Engineering Plastic

1.1 EQUAL TEE

Part No. Size D1 (mm) L1 (mm) L2 (mm) PN (bar) Weight (kg)
ET242000 20mm 36 110 43 20 0.130
ET242500 25mm 42 118 45 20 0.165
ET243200 32mm 55 140 51 20 0.380
ET244000 40mm 69 178 66 20 0.860
ET245000 50mm 80 198 72 20 1.008
ET246300 63mm 95 216 75 20 1.950

1.2 REDUCED TEE

Part No. Size D1 (mm) L1 (mm) L2 (mm) PN (bar) Weight (kg)
RT242520 25mm x 20mm 42 128 45 20 0.215
RT243220 32mm x 20mm 55 150 51 20 0.420
RT243225 32mm x 25mm 55 150 51 20 0.425
RT244020 40mm x 20mm 69 188 66 20 0.905
RT244025 40mm x 25mm 69 188 66 20 0.910
RT244032 40mm x 32mm 69 188 66 20 0.925
RT245020 50mm x 20mm 80 208 72 20 1.005
RT245025 50mm x 25mm 80 208 72 20 1.025
RT245032 50mm x 32mm 80 208 72 20 1.253
RT245040 50mm x 40mm 80 208 72 20 1.325
RT246320 63mm x 20mm 95 226 75 20 1.950
RT246325 63mm x 25mm 95 226 75 20 2.120
RT246332 63mm x 32mm 95 226 75 20 2.213
RT246340 63mm x 40mm 95 226 75 20 2.321
RT246350 63mm x 50mm 95 226 75 20 2.425

1.3 QUICKDROP – Male

Part No. Size D1 (mm) D2 (mm) L1 (mm) PN (bar) Weight (kg)
MD242520 25mm x 20mm 25 20 43 20 0.160
MD243220 32mm x 20mm 32 20 43 20 0.270
MD243225 32mm x 25mm 32 25 45 20 0.250
MD244020 40mm x 20mm 40 20 43 20 0.270
MD244025 40mm x 25mm 40 25 45 20 0.260
MD245020 50mm x 20mm 50 20 43 20 0.300
MD245025 50mm x 25mm 50 25 45 20 0.300
MD246320 63mm x 20mm 63 20 43 20 0.350
MD246325 63mm x 25mm 63 25 45 20 0.350

1.4 PIPE TO PIPE CONNECTOR

Part No. Size D1 (mm) L1 (mm) L2 (mm) PN (bar) Weight (kg)
PP242000 20mm 36 88 43 20 0.086
PP242500 25mm 42 94 45 20 0.093
PP243200 32mm 55 104 51 20 0.021
PP244000 40mm 69 136 66 20 0.420
PP245000 50mm 80 147 72 20 0.525
PP246300 63mm 95 152 75 20 0.680

1.5 ELBOW

Part No. Size D1 (mm) L1 (mm) L2 (mm) PN (bar) Weight (kg)
EL242000 20mm 36 110 43 20 0.090
EL242500 25mm 42 118 45 20 0.113
EL243200 32mm 55 140 51 20 0.250
EL244000 40mm 69 89 66 20 0.490
EL245000 50mm 80 99 72 20 0.634
EL246300 63mm 95 109 75 20 1.230

1.6 REDUCED ELBOW

Part No. Size D1 (mm) L1 (mm) L2 (mm) PN (bar) Weight (kg)
RE242520 25mm x 20mm 42 69 45 20 0.155
RE243220 32mm x 20mm 55 80 51 20 0.315
RE243225 32mm x 25mm 55 80 51 20 0.350
RE244020 40mm x 20mm 69 99 66 20 0.550
RE244025 40mm x 25mm 69 99 66 20 0.555
RE244032 40mm x 32mm 69 99 66 20 0.655
RE245020 50mm x 20mm 80 109 72 20 0.685
RE245025 50mm x 25mm 80 109 72 20 0.710
RE245032 50mm x 32mm 80 109 72 20 0.734
RE245040 50mm x 40mm 80 109 72 20 0.765
RE246320 63mm x 20mm 95 118 75 20 1.333
RE246325 63mm x 25mm 95 118 75 20 1.385
RE246332 63mm x 32mm 95 118 75 20 1.415
RE246340 63mm x 40mm 95 118 75 20 1.435
RE246350 63mm x 50mm 95 118 75 20 1.485

1.7 45° ANGLE ELBOW

Part No. Size D1 (mm) L1 (mm) L2 (mm) PN (bar) Weight (kg)
AE242000 20mm 36 130 43 20 0.180
AE242500 25mm 42 130 45 20 0.250
AE243200 32mm 55 150 54 20 0.450
AE244000 40mm 69 182 66 20 0.700
AE245000 50mm 80 208 72 20 0.870
AE246300 63mm 95 222 75 20 1.600

1.8 MALE CONNECTOR

Part No. Size D1 (mm) L1 (mm) L2 (mm) L3 (mm) BSP Weight (kg)
MC242005 20mm x 0.5" 36 62 43 14 1/2" 0.070
MC242007 20mm x 0.7" 36 64 43 16 3/4" 0.070
MC242505 25mm x 0.5" 42 62 45 14 1/2" 0.080
MC242507 25mm x 0.7" 42 65 45 16 3/4" 0.090
MC242510 25mm x 1" 42 65 45 16 1" 0.100
MC243210 32mm x 1" 55 69 51 16 1" 0.165
MC243212 32mm x 1.2" 55 70 51 16.5 1 1/4" 0.195
MC244010 40mm x 1" 69 88 66 16 1" 0.365
MC244015 40mm x 1.5" 69 88 66 18 1 1/2" 0.365
MC245015 50mm x 1.5" 80 95 72 18 1 1/2" 0.450
MC245020 50mm x 2" 80 95 72 18 2" 0.460
MC246320 63mm x 2" 95 97 75 18 2" 0.780
MC246325 63mm x 2.5" 95 98 75 19 2 1/2" 0.840

1.9 END CAP

Part No. Size D1 (mm) L1 (mm) L2 (mm) PN (bar) Weight (kg)
EC242000 20mm 36 49 43 20 0.072
EC242500 25mm 42 49 45 20 0.090
EC243200 32mm 55 55 51 20 0.185
EC244000 40mm 69 73 66 20 0.395
EC245000 50mm 80 78 72 20 0.550
EC246300 63mm 95 81 75 20 0.820

1.10 REDUCER

Part No. Size D1 (mm) D2 (mm) L1 (mm) L2 (mm) L3 (mm) PN (bar) Weight (kg)
RD242520 25mm x 20mm 42 36 45 43 92 20 1.145
RD243220 32mm x 20mm 55 36 51 43 98 20 0.230
RD243225 32mm x 25mm 55 42 51 45 98 20 0.235
RD244020 40mm x 20mm 69 36 66 43 114 20 0.370
RD244025 40mm x 25mm 69 42 66 45 114 20 0.380
RD244032 40mm x 32mm 69 55 66 51 120 20 0.520
RD245020 50mm x 20mm 80 36 72 43 120 20 0.420
RD245025 50mm x 25mm 80 42 72 45 120 20 0.480
RD245032 50mm x 32mm 80 55 72 51 126 20 0.550
RD245040 50mm x 40mm 80 69 72 66 142 20 0.850
RD246320 63mm x 20mm 95 36 75 43 122 20 0.740
RD246325 63mm x 25mm 95 42 75 45 122 20 0.760
RD246332 63mm x 32mm 95 55 75 51 128 20 0.840
RD246340 63mm x 40mm 95 69 75 66 144 20 1.040
RD246350 63mm x 50mm 95 80 75 72 150 20 1.300

1.11 FEMALE THREADED TEE

Part No. Size D1 (mm) L1 (mm) L2 (mm) BSP PN (bar) Weight (kg)
FT242005 20mm x 0.5" 36 110 43 0.5" 20 0.150
FT242007 20mm x 0.7" 36 110 43 0.7" 20 0.175
FT242505 25mm x 0.5" 42 118 45 0.5" 20 0.216
FT242507 25mm x 0.7" 42 118 45 0.7" 20 0.195
FT242510 25mm x 1" 42 118 45 1" 20 0.180
FT243205 32mm x 0.5" 55 140 51 0.5" 20 0.415
FT243207 32mm x 0.7" 55 140 51 0.7" 20 0.395
FT243210 32mm x 1" 55 140 51 1" 20 0.385
FT244005 40mm x 0.5" 69 178 66 0.5" 20 0.860
FT244007 40mm x 0.7" 69 178 66 0.7" 20 0.850
FT244010 40mm x 1" 69 178 66 1" 20 0.830
FT245005 50mm x 0.5" 80 198 72 0.5" 20 1.125
FT245007 50mm x 0.7" 80 198 72 0.7" 20 1.001
FT245010 50mm x 1" 80 198 72 1" 20 0.950
FT246305 63mm x 0.5" 95 216 75 0.5" 20 1.985
FT246307 63mm x 0.7" 95 216 75 0.7" 20 1.852
FT246310 63mm x 1" 95 216 75 1" 20 1.750

1.12 DROPLETS – Female Thread (Aluminium with Aluminium)

Part No. Size D1 (mm) BSP L1 (mm) PN (bar) Weight (kg)
FD242505 25mm x 0.5" 25 1/2" 14 20 0.160
FD242507 25mm x 0.7" 25 3/4" 16 20 0.140
FD243205 32mm x 0.5" 32 1/2" 14 20 0.280
FD243207 32mm x 0.7" 32 3/4" 16 20 0.260
FD243210 32mm x 1" 32 1" 19 20 0.250
FD244005 40mm x 0.5" 40 1/2" 14 20 0.320
FD244007 40mm x 0.7" 40 3/4" 16 20 0.310
FD244010 40mm x 1" 40 1" 19 20 0.301
FD245005 50mm x 0.5" 50 1/2" 14 20 0.340
FD245007 50mm x 0.7" 50 3/4" 16 20 0.320
FD245010 50mm x 1" 50 1" 19 20 0.310
FD246305 63mm x 0.5" 63 1/2" 14 20 0.380
FD246307 63mm x 0.7" 63 3/4" 16 20 0.360
FD246310 63mm x 1" 63 1" 19 20 0.340

1.13 PIPE COUPLER (Aluminium with Aluminium)

Part No. Size L1 (mm) L2 (mm) L3 (mm) PN (bar) Weight (kg)
PC243000 3" 162 80 109 20 0.520
PC244100 4" 186 90 132 20 0.950
PC244600 6" 192 100 190 20 1.300
PC248000 8" 300 120 250 20 1.800
SECTION 2 – COMPONENTS (76mm–219mm) – Aluminium with Aluminium

2.1 ENDCAP

Part No. Size D1 (mm) D2 (mm) L1 (mm) PN (bar) Weight (kg)
EC243000 3" 90.0 95 50 20 0.259
EC244100 4" 113.5 120 70 20 0.312
EC246000 6" 168.3 176 80 20 0.340
EC248000 8" 219.1 228 90 20 0.450

2.2 EQUAL TEE

Part No. Size D1 (mm) L1 (mm) L2 (mm) PN (bar) Weight (kg)
ET243000 3" 90.0 280 140 20 1.390
ET244100 4" 113.5 330 165 20 2.160
ET246000 6" 168.3 400 200 20 6.000
ET248000 8" 219.1 500 250 20 10.000

2.3 DROP

Part No. Size D1 (mm) A (mm) B (mm) C PN (bar) Weight (kg)
FD243005 3" x 0.5" 90 133 155 1/2" BSP 20 0.500
FD243007 3" x 0.7" 90 133 155 3/4" BSP 20 0.470
MD243020 3" x 2" 90 133 155 20MM 20 0.470
MD243025 3" x 2.5" 90 133 155 25MM 20 0.450
FD244105 4" x 0.5" 113.5 160 182 1/2" BSP 20 0.610
FD244107 4" x 0.7" 113.5 160 182 3/4" BSP 20 0.580
MD244120 4" x 2" 113.5 160 182 20MM 20 0.600
MD244125 4" x 2.5" 113.5 160 182 25MM 20 0.570
FD246005 6" x 0.5" 168.3 200 240 1/2" BSP 20 1.110
FD246007 6" x 0.7" 168.3 200 240 3/4" BSP 20 1.050
MD246020 6" x 2" 168.3 200 240 20MM 20 1.100
MD246025 6" x 2.5" 168.3 200 240 25MM 20 1.070
FD248005 8" x 0.5" 219.1 270 300 1/2" BSP 20 1.610
FD248007 8" x 0.7" 219.1 270 300 3/4" BSP 20 1.510
MD248020 8" x 2" 219.1 270 300 20MM 20 1.500
MD248025 8" x 2.5" 219.1 270 300 25MM 20 1.600

2.4 ELBOW

Part No. Size D1 (mm) L1 (mm) PN (bar) Weight (kg)
EL243000 3" 90.0 140 20 0.940
EL244100 4" 113.5 165 20 1.530
EL246000 6" 168.3 200 20 5.000
EL248000 8" 219.1 250 20 9.000

2.5 REDUCER

Part No. Size D1 (mm) Ø2 (mm) L1 (mm) L2 (mm) L3 (mm) PN (bar) Weight (kg)
RD243040 3" x 40mm 90 40 175 95 70 20 0.529
RD243050 3" x 50mm 90 50 190 95 85 20 0.576
RD243063 3" x 63mm 90 63 201 95 96 20 0.630
RD244140 4" x 40mm 113.5 40 195 115 70 20 0.797
RD244150 4" x 50mm 113.5 50 210 115 85 20 0.844
RD244163 4" x 63mm 113.5 63 215 115 90 20 0.884
RD244130 4" x 3" 113.5 90 220 115 95 20 0.947
RD246040 6" x 40mm 168.3 40 225 145 70 20 1.490
RD246050 6" x 50mm 168.3 50 240 145 85 20 1.536
RD246063 6" x 63mm 168.3 63 245 145 90 20 1.576
RD246030 6" x 3" 168.3 90 250 145 95 20 1.639
RD246041 6" x 4" 168.3 113.5 270 145 115 20 1.762
RD248040 8" x 40mm 219.1 40 235 155 70 20 2.181
RD248050 8" x 50mm 219.1 50 250 155 85 20 2.227
RD248063 8" x 63mm 219.1 63 255 155 90 20 2.267
RD248030 8" x 3" 219.1 90 260 155 95 20 2.330
RD248041 8" x 4" 219.1 113.5 280 155 115 20 2.453
RD248060 8" x 6" 219.1 168.3 310 155 145 20 2.707

2.6 FLANGED END

Part No. Size D1 (mm) L1 (mm) T (mm) PCD (mm) Ø (mm) PN (bar) Weight (kg)
FE243000 3" 90.0 95 23.8 152.4 190.5 20 1.820
FE244100 4" 113.5 115 23.8 190.5 228.6 20 2.430
FE246000 6" 168.3 145 25.4 241.3 279.4 20 2.900
FE248000 8" 219.1 155 28.4 298.4 342.9 20 4.000

2.7 REDUCING TEE

Part No. Size L1 (mm) L2 (mm) D1 (mm) D2 (mm) PN (bar) Weight (kg)
RT243040 3" x 40mm 280 110 90 40 20 0.700
RT243050 3" x 50mm 280 135 90 50 20 0.740
RT243063 3" x 63mm 280 135 90 63 20 0.770
RT244140 4" x 40mm 330 135 113.5 40 20 1.050
RT244150 4" x 50mm 330 135 113.5 50 20 1.060
RT244163 4" x 63mm 330 155 113.5 63 20 1.120
RT244130 4" x 3" 330 165 113.5 90 20 1.900
RT246040 6" x 40mm 400 155 168.3 40 20 2.200
RT246050 6" x 50mm 400 175 168.3 50 20 2.320
RT246063 6" x 63mm 400 175 168.3 63 20 2.350
RT246030 6" x 3" 400 185 168.3 90 20 2.300
RT246041 6" x 4" 400 200 168.3 113.5 20 2.900
RT248040 8" x 40mm 500 175 219.1 40 20 3.720
RT248050 8" x 50mm 500 175 219.1 50 20 3.730
RT248063 8" x 63mm 500 200 219.1 63 20 3.800
RT248030 8" x 3" 500 210 219.1 90 20 3.840
RT248041 8" x 4" 500 225 219.1 113.5 20 3.920
RT248060 8" x 6" 500 225 219.1 168.3 20 4.100
SECTION 3 – MANIFOLDS

3.1 MANIFOLD With Mini Ball Valve (Horizontal)

Part No. Size Outlets PN (bar) L1 (mm) L2 (mm) Weight (kg)
GM321204 1½" (32) 4 20 600 125 10
GM321206 1½" (32) 6 20 600 125 10
GM401504 1½" (40) 4 20 600 130 12
GM401506 1½" (40) 6 20 600 130 12
GM502004 2" (50) 4 20 600 135 15
GM502006 2" (50) 6 20 600 135 15
GM632504 2½" (63) 4 20 600 140 18
GM632506 2½" (63) 6 20 600 140 18
GM753004 3" (75) 4 20 600 145 21
GM753006 3" (75) 6 20 600 145 21
GM10004 4" (100) 4 20 600 150 25
GM10006 4" (100) 6 20 600 150 25

3.2 MANIFOLD With Mini Ball Valve (Vertical)

Part No. Size Outlets PN (bar) L1 (mm) L2 (mm) Weight (kg)
GM321204 1½" (32) 4 20 600 125 10
GM321206 1½" (32) 6 20 600 125 10
GM401504 1½" (40) 4 20 600 130 12
GM401506 1½" (40) 6 20 600 130 12
GM502004 2" (50) 4 20 600 135 15
GM502006 2" (50) 6 20 600 135 15
GM632504 2½" (63) 4 20 600 140 18
GM632506 2½" (63) 6 20 600 140 18
GM753004 3" (75) 4 20 600 145 21
GM753006 3" (75) 6 20 600 145 21
GM10004 4" (100) 4 20 600 150 25
GM10006 4" (100) 6 20 600 150 25

3.3 MANIFOLD With Inbuilt Valve (Horizontal)

Part No. Size Outlets PN (bar) L1 (mm) L2 (mm) Weight (kg)
GMIBV321204 1½" (32) 4 20 600 125 10
GMIBV321206 1½" (32) 6 20 600 125 10
GMIBV401504 1½" (40) 4 20 600 130 12
GMIBV401506 1½" (40) 6 20 600 130 12
GMIBV502004 2" (50) 4 20 600 135 15
GMIBV502006 2" (50) 6 20 600 135 15
GMIBV632504 2½" (63) 4 20 600 140 18
GMIBV632506 2½" (63) 6 20 600 140 18
GMIBV753004 3" (75) 4 20 600 145 21
GMIBV753006 3" (75) 6 20 600 145 21
GMIBV10004 4" (100) 4 20 600 150 25
GMIBV10006 4" (100) 6 20 600 150 25

3.4 MANIFOLD With Inbuilt Valve (Vertical)

Part No. Size Outlets PN (bar) L1 (mm) L2 (mm) Weight (kg)
GMIBV321204 1½" (32) 4 20 600 125 10
GMIBV321206 1½" (32) 6 20 600 125 10
GMIBV401504 1½" (40) 4 20 600 130 12
GMIBV401506 1½" (40) 6 20 600 130 12
GMIBV502004 2" (50) 4 20 600 135 15
GMIBV502006 2" (50) 6 20 600 135 15
GMIBV632504 2½" (63) 4 20 600 140 18
GMIBV632506 2½" (63) 6 20 600 140 18
GMIBV753004 3" (75) 4 20 600 145 21
GMIBV753006 3" (75) 6 20 600 145 21
GMIBV10004 4" (100) 4 20 600 150 25
GMIBV10006 4" (100) 6 20 600 150 25

3.5 MANIFOLD With Quick Coupler

Part No. Size Outlets PN (bar) L1 (mm) L2 (mm) Weight (kg)
CAMPI2504 1" (25) 4 20 260 110 3

3.6 MANIFOLD With Mini Ball Valves

Part No. Size Outlets PN (bar) L1 (mm) L2 (mm) Weight (kg)
CAMPIBN2504 1" (25) 4 20 260 110 3
SECTION 4 – WALL BRACKETS

4.1 INLINE BALL VALVE With Male Connector

Part No. Size L1 (mm) PN (bar) Weight (kg)
INBVMC2005 20mm x 1/2" 170 20 0.29
INBVMC2007 20mm x 3/4" 180 20 0.35
INBVMC2505 25mm x 1/2" 170 20 0.31
INBVMC2507 25mm x 3/4" 182 20 0.39
INBVMC2510 25mm x 1" 190 20 0.52
INBVMC3210 32mm x 1" 198 20 0.65
INBVMC3212 32mm x 1 1/4" 202 20 0.87
INBVMC4010 40mm x 1" 236 20 1.05
INBVMC4015 40mm x 1 1/2" 259 20 1.41
INBVMC5015 50mm x 1 1/2" 278 20 1.58
INBVMC5020 50mm x 2" 279 20 2.72
INBVMC6320 63mm x 2" 283 20 3.36
INBVMC6325 63mm x 2 1/2" 306 20 3.89
INBVMC3025 90mm x 2 1/2" 357 20 4.30
INBVMC3030 90mm x 3" 362 20 4.50

4.2 WALL BRACKET ½" OUTLET 2WAY

Part No. Size D1 (mm) D2 (mm) L1 (mm) L2 (mm) L3 (mm) L4 (mm) PN (bar) Weight (kg)
WB242005 20mm x 0.5" 68 36 140 40 79 43 20 0.550
WB242505 25mm x 0.5" 68 42 140 40 79 45 20 0.570

4.3 WALL BRACKET ½" OUTLET 2WAY With DRAIN NUT

Part No. Size D1 (mm) D2 (mm) L1 (mm) L2 (mm) L3 (mm) L4 (mm) PN (bar) Weight (kg)
WB242005D 20mm x 0.5" 68 36 140 40 79 43 20 0.550
WB242505D 25mm x 0.5" 68 42 140 40 79 45 20 0.570

4.4 WALL BRACKET ½" OUTLET 2WAY With VALVE (Inbuilt)

Part No. Size D1 (mm) D2 (mm) L1 (mm) L2 (mm) L3 (mm) L4 (mm) PN (bar) Weight (kg)
TWBO242005 20mm x 0.5" 68 36 140 40 79 43 20 0.550
TWBO242505 25mm x 0.5" 68 42 140 40 79 45 20 0.570

4.5 SINGLE WAY WALL BRACKET

Part No. Size D1 (mm) L1 (mm) L2 (mm) L3 (mm) PN (bar) Weight (kg)
WB24012005 20mm x 0.5" 20 120 42 65 20 0.525
WB24012505 25mm x 0.5" 25 120 42 65 20 0.550
SECTION 5 – VALVES

5.1 3 Piece INLINE BALL VALVE

Part No. Size (mm) PN (bar) L1 (mm) Weight (kg)
BF242045 20 20 135 1.00
BF242554 25 20 168 2.10
BF243262 32 20 199 2.80
BF244074 40 20 202 3.20
BF245088 50 20 204 4.50
BF246307 63 20 224 7.37

5.2 3 Piece INLINE MALE BALL VALVE

Part No. Size (mm) PN (bar) L1 (mm) Weight (kg)
BF24M2007 20 20 135 0.80
BF24M2510 25 20 168 1.60
BF24M3212 32 20 199 2.10
BF24M4015 40 20 202 3.00
BF24M5020 50 20 204 4.00
BF24M6325 63 20 224 7.37

5.3 3 Piece INLINE FEMALE BALL VALVE

Part No. Size (mm) PN (bar) L1 (mm) Weight (kg)
BF24F2007 20 20 135 0.80
BF24F2510 25 20 168 1.60
BF24F3212 32 20 199 2.10
BF24F4015 40 20 202 3.00
BF24F5020 50 20 204 4.00
BF24F6325 63 20 224 7.37

5.4 FEMALE THREADED INLINE BALL VALVE (Brass)

Part No. Size (mm) PN (bar) L1 (mm) L2 (mm) Weight (kg)
INBVF2007 20 20 75 70 0.35
INBVF2510 25 20 85 75 0.50

5.5 INLINE BALL VALVE (Brass)

Part No. Size (mm) PN (bar) L1 (mm) L2 (mm) Weight (kg)
INBV20 20 20 90 70 0.35
INBV25 25 20 100 75 0.50

5.6 MINI BALL VALVE (Brass)

Part No. Size PN (bar) L1 (mm) L2 (mm) Weight (kg)
MBVMF0500 1/2" 20 48 44 0.20

5.7 BUTTERFLY VALVE (CI)

Part No. Size A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) I (mm) PN (bar) Weight (kg)
80-83-22-23-EM-150# 3" 46 15 81 50 17 7 65 255 195 16 3.500
100-83-22-23-EM-150# 4" 52 15 103 50 17 7 65 284 195 16 4.750
150-83-22-23-EM-150# 6" 56 19 153 70 17 9 90 358 320 16 9.150
200-83-22-23-EM-150# 8" 60 19 201 70 97 9 90 421 320 16 16.000

5.8 BALL VALVE

Part No. Size A (mm) B (mm) C (mm) PN (bar) Weight (kg)
BV110200 1/4" 90 38 48 16 0.100
BV110500 1/2" 90 46 58 16 0.150
BV110700 3/4" 90 52 65 16 0.213
BV111000 1" 106 60 69 16 0.318
BV111200 1 1/2" 110 62 80 16 0.480
BV111500 1 1/2" 148 83 92 16 0.680
BV112000 2" 148 89 110 16 1.800
BV112500 2 1/2" 217 110 132 16 2.206
SECTION 6 – TOOLS & CLIPS

6.1 CRIMPING JAWS (CJ13)

Part No. Size Weight (kg)
CJ133000 3" 5
CJ134100 4" 5
CJ136000 6" 5
CJ138000 8" 5

6.2 CAP OPENING TOOL

Part No. Size Weight (kg)
OT132000 20 0.158
OT132500 25 0.152
OT133200 32 0.252
OT134000 40 0.318
OT135000 50 0.330
OT136300 63 0.409

6.3 TUBE CUTTER

Part No. Size Weight (kg)
TC110100 20–63mm 0.380

6.4 DEBURING TOOL

Part No. Size Weight (kg)
DB110000 20mm to 8" 0.028

6.5 CRIMPING MACHINE

Part No. Size Weight (kg)
CM130000 3" to 8" 3

6.6 U-BOLT

Part No. Size Ø1 (mm) Weight (kg)
UBLT16M83000 3" 90.00 0.100
UBLT16M84100 4" 113.5 0.120
UBLT16M86000 6" 168.3 0.155
UBLT16M88000 8" 219.1 0.189

6.7 CHAMFERING TOOL

Part No. Size Weight (kg)
CT110100 20–50mm 0.530

6.8 CHAMFERING TOOL FOR LARGER DIA

Part No. Size Weight (kg)
CT110101 63–90mm / 4" & 5" 2.000

6.9 CLIP

Part No. Size Weight (kg)
PH132000 20 0.120
PH132500 25 0.130
PH133200 32 0.140
PH134000 40 0.158
PH135000 50 0.188
PH136300 63 0.200

6.10 OPENING CLIP

Part No. Size Weight (kg)
OC132000 20 0.006
OC132500 25 0.008
OC133200 32 0.010
OC134000 40 0.015
OC135000 50 0.019
OC136300 63 0.022

6.11 CLIPS

Part No. Size Weight (kg)
CL112000 20 0.015
CL112500 25 0.018
CL113200 32 0.023
CL114000 40 0.066
CL115000 50 0.084
CL116300 63 0.113
SECTION 7 – ACCESSORIES

7.1 MALE SOCKET

Part No. Size Weight (kg)
SM110200 1/4" 0.150
SM110300 3/8" 0.250
SM110500 1/2" 0.350
SM110700 3/4" 0.450
SM110000 1" 0.550

7.2 MALE PLUG

Part No. Size Weight (kg)
PM110200 1/4" 0.050
PM110300 3/8" 0.050
PM110500 1/2" 0.050
PM110700 3/4" 0.070
PM111000 1" 0.090

7.3 FEMALE SOCKET

Part No. Size Weight (kg)
SF110200 1/4" 0.200
SF110300 3/8" 0.250
SF110500 1/2" 0.350
SF110700 3/4" 0.450
SF111000 1" 0.500

7.4 FEMALE PLUG

Part No. Size Weight (kg)
PF110200 1/4" 0.200
PF110300 3/8" 0.250
PF110500 1/2" 0.300
PF110700 3/4" 0.350
PF111000 1" 0.400

7.5 HOSE SOCKET

Part No. Size Weight (kg)
SH110340 3/8" 0.200
SH110540 1/2" 0.300
SH110740 3/4" 0.400
SH111040 1" 0.500

7.6 NUT SOCKET

Part No. Size Weight (kg)
SN110800 08 0.300
SN111000 10 0.400
SN111200 12 0.500

7.7 NUT PLUG

Part No. Size Weight (kg)
PN110800 08 0.080
PN111000 10 0.100
PN111200 12 0.120
PN111400 14 0.150

7.8 HOUSE PLUG

Part No. Size Weight (kg)
PH110200 1/4" 0.100
PH110300 3/8" 0.120
PH110500 1/2" 0.220
PH110700 3/4" 0.350
PH111000 1" 0.400

7.9 FR – Filter Regulator (FR11)

Part No. Size
FR110200 1/4"
FR110500 1/2"
FR110700 3/4"
FR111000 1"

7.10 FRL – Filter Regulator Lubricator (FL11)

Part No. Size
FL110200 1/4"
FL110500 1/2"
FL110700 3/4"
FL111000 1"

7.11 POLYURETHANE TUBE (PT11)

MOC: Polyurethane – available in 1000 mtr rolls. Suffix standard color code: 00=Transparent, 01=Blue (Std), 02=Yellow, 03=Green, 04=Black, 05=Red.

Part No. ØD
PT110401* 04
PT110601* 06
PT110801* 08
PT111001* 10
PT111201* 12

7.12 RECOIL HOSE (RH11)

MOC: Polyurethane. Available in 2, 3, 5, 6, 8 & 10 mtr lengths (add length to part number when ordering, e.g. RH110605 = 5 mtr length of 6mm OD).

Part No. ØD
RH110403* 04
RH110603* 06
RH110803* 08
RH111003* 10
RH111203* 12

7.13 EXPANSION HOSE (EH11)

Available in 1, 2 & 3 mtr lengths (add length to part number, e.g. EH112505.1 = 1 mtr).

Part No. ØD Size Part No. ØD Size
EH112505* 25 1/2" EH114012* 40 1½"
EH112507* 25 3/4" EH114015* 40 1½"
EH112510* 25 1" EH115015* 50 1½"
EH113210* 32 1" EH115020* 50 2"
EH113212* 32 1½" EH116320* 63 2"
EH114010* 40 1" EH116325* 63 2½"

7.14 HEX NIPPLE (HN16)

Part No. ØC K (mm) H (mm) Weight (kg)
HN160500 1/2" 15 36 0.083
HN160700 3/4" 16 38 0.129
HN161000 1" 16 48 0.250
HN161200 1 1/4" 23 58 0.366
HN161500 1 1/2" 24 63 0.776
HN162000 2" 28 81 1.000

7.15 L ANGLE (LA11)

Part No. H L Weight (kg)
LA110304 3" 4" 0.300
LA110408 4" 8" 0.500
LA110604 6" 4" 0.400
LA110606 6" 6" 0.550
LA110608 6" 8" 0.600
LA110609 6" 9" 0.700
LA110612 6" 12" 0.900
LA111024 10" 24" 1.200

7.16 AIR GUN

Part No. Weight (kg)
AG110200 0.153

7.17 BUSH WITH O RING GASKET (BS13)

Part No. Ø Weight (kg)
BSO132000 20 0.001
BSO132500 25 0.002
BSO133200 32 0.008
BSO134000 40 0.019
BSO135000 50 0.026
BSO136300 63 0.038

7.18 CAP WITH RETAINER RINGS (BO13)

Part No. Ø Weight (kg)
CS132000 20 0.002
CS132500 25 0.004
CS133200 32 0.018
CS134000 40 0.044
CS135000 50 0.056
CS136300 63 0.066

7.19 U CLAMP (UC11)

Part No. H (mm) L (mm) W (mm) Weight (kg)
UC110000 57 26 21 0.102
Engineering & Service Excellence

Why Leading Industrial Plants Partner with C MATIC CONTROL LLP

As a specialized hydropneumatic engineering team, we ensure your modular compressed air pipeline network operates with peak efficiency and zero leakage.

Turnkey CAD Layout Design

We design custom pipeline routing using CAD modeling, ensuring correct ring main sizing, optimal flow paths, and goose-neck drop configurations to guarantee peak pressure delivery.

Component Warranty

We supply genuine Quickair™ piping components backed by a manufacturer warranty against defects, combined with our professional installation warranty for peace of mind.

Rigorous Pressure Testing

Every network we install undergoes a systematic static holding test at 1.5× the system's operating pressure for a full 24 hours to guarantee zero joint leaks prior to commissioning.

Pan-India & Global Delivery Clusters:

  • Mumbai & Thane (Local MIDCs)
  • Navi Mumbai & Pune Hubs
  • Ahmedabad, Vadodara & Rajkot
  • Chennai, Bengaluru & South India
  • Delhi NCR, Hyderabad & Kolkata
  • All India level Industrial MIDCs
  • Exports & Global Delivery Support

Frequently Asked Questions (FAQs)

Why choose aluminium over GI (Galvanized Iron) pipes for compressed air?

What is the pressure rating of Quickair™ piping systems?

Does C MATIC CONTROL LLP provide post-installation testing and air audits?

Does the Quickair™ system require welding or threading?

Can Quickair™ pipelines handle oil-free air?

How long does installation typically take?

Does C MATIC CONTROL LLP offer a warranty on the piping system?

Does C MATIC CONTROL LLP execute projects outside Mumbai?