C MATIC CONTROL LLP designs highly precise pneumatic cell handling systems and heavy-duty hydropneumatic compression presses for EV battery modules. We combine cleanroom-compliant SMC cylinders and HIWIN linear gantries with SICK optical inspection sensors to eliminate trace contamination and guarantee consistent busbar contact pressure.
High-durability manufactured and distributed pneumatic actuators, hydraulic cylinders, power packs, and control valves engineered to achieve zero-leakage performance for the EV & Battery Industry.
We supply high-speed, micro-precision pick-and-place actuators and guided table cylinders. Featuring ESD-safe grounding, low-inertia parts, and cleanroom class-100 certification, these actuators prevent damage during delicate EV & Battery assembly.
| Bore Sizes | Ø6mm to Ø80mm (Precision miniature sizes) |
| Stroke Lengths | Up to 500 mm |
| Distributed Brands | SMC, Festo, HIWIN |
| Cylinder Types | Precision Slide Tables, Compact Guided, Rotary Grippers |
We manufacture high-durability double-acting cylinders and custom hydraulic power packs designed for quick clamping, sheet bending, and material transit. We integrate premium pumps, valves, and filtration units to support EV & Battery lines.
| Operating Pressure | Up to 210 Bar |
| Bore Sizes | Ø32mm to Ø250mm |
| Tank Capacity | 10 Liters to 500 Liters |
| Integrated Brands | Parker, Bosch Rexroth, C MATIC CONTROL LLP Custom |
We build tabletop hydropneumatic presses (1-30 Tons) combining high speed with hydraulic squeeze power. These energy-efficient systems provide precise control for EV & Battery assembly lines.
| Press Force | 1 Ton to 30 Tons (Air operated hydraulic stroke) |
| Press Stroke | 50mm to 200mm (Micro-adjustable) |
| Actuation | Pneumatic-over-hydraulic (Clean air input) |
We design space-saving pneumatic control cabinets and valve manifolds using genuine components. These panels centralize solenoid valve switching, FRL filtration, and sensor feedback, optimized for automated EV & Battery plants.
| Enclosure Ratings | IP54, IP55, IP65 (Mild Steel, Powder Coated) |
| Control Valves | Solenoid Manifolds (Festo VTUG/VUVG, SMC SY/VQC) |
| Air Preparation | Auto-drain FRL sets with lockable sliding valves |
| Tubing & Fittings | Antistatic PU tubing, nickel-plated brass fittings |
We supply food-grade and washdown-safe rubber bellows and air actuators. Highly resistant to chemical ozone, corrosive humidity, and sanitation washdowns, these components provide clean short-stroke force for EV & Battery lines.
| Distributed Brands | Firestone, ContiTech, C MATIC CONTROL LLP |
| Bellows Types | Single/Double Convoluted (FDA-compliant options) |
| Force Outputs | Up to 40 kN |
| Operating Pressure | Up to 7 Bar |
We design sanitary modular chain conveyors, FDA belt lines, and integrate micron-precision HIWIN guide rails. These transport systems are built to eliminate particulate accumulation and ensure sterile product handling for EV & Battery production.
| Conveyor Types | FDA Belt, modular plastic chain, SS316 wire mesh |
| Linear Motion | HIWIN precision guide rails and ball screws |
| Structure | Stainless Steel (SS304/SS316) or anodized profile |
| Load Capacity | Up to 200 kg per meter |
EV battery pack assembly, cell pressing presses, and connector insertion tools are tested with strict safety locks. We verify insulation barriers on pneumatic actuators, check micro-force consistency for battery tab welding presses, and test busbar assembly cylinder strokes to prevent battery short circuits.
Expert engineering responses covering components, custom setups, and design standards for the EV & Battery Industry sector.
For EV and battery lines, we supply cleanroom-certified SMC valves and cylinders, Festo multi-axis gantry controllers, HIWIN high-accuracy ball screws, and SICK sensor arrays designed for reflection-heavy metallic busbar detection.
Yes, we custom-build hydropneumatic presses (1-30 Tons) with integrated load-cells for battery pack compression, and high-fidelity pressure decay leak testing cabinets to verify battery enclosure hermetic sealing.
All our custom hydraulic cylinders, power packs, and pneumatic control panels undergo rigorous pressure, leakage, and cycle-run testing prior to dispatch. We ensure 100% compliance with ISO standards and client specifications.
We supply and support EV startups and pack manufacturers in major clean-mobility clusters across India, including Bengaluru (Karnataka), Chennai (Tamil Nadu), Pune (Maharashtra), Delhi NCR, and Ahmedabad (Gujarat). Our team provides direct support for battery press and leak testing calibrations.
Addressing complex production bottlenecks with rugged pneumatic and hydraulic engineering.
1. Contamination & Insulation Risks: EV cell handling requires cleanroom-grade (Class 100/ISO 5) components to prevent microscopic copper or metallic dust from causing short circuits or thermal runaway in the pack.
2. High-Precision Positioning: Busbar alignment and cell stacking require sub-micron precision to avoid weld offsets during laser welding, which would compromise electrical conductivity and pack integrity.
3. The C MATIC CONTROL LLP Cleanroom Approach: We supply non-lube, Teflon-sealed cylinders and vacuum suction systems from SMC, combined with HIWIN linear guides and custom cleanroom-packaged pneumatic control cabinets.
4. Quick B2B Turnaround: Our local stocking in Mumbai, Pune, and Chennai ensures EV startups and tier-1 pack manufacturers receive customized mechanical cylinders and genuine valve manifolds with minimal lead times.
We integrate genuine global brands and manufacture high-durability components to support EV & Battery Industry operations:
We supply and integrate genuine, high-performance automation components from global market leaders, backed by technical engineering support and quick B2B lead times.
Pneumatics & Valves
Cylinders & FRLs
Hoses & Fluid Controls
Hydraulics & Pumps
Proportional Valves
Pneumatic Control
Linear Rails & Guides
Air Bellows & Springs
FRLs & Pneumatic Valves
Solenoid Valves & Cylinders
Sensors & Barriers
Photoelectric & Safety Sensors
Solenoid & Process Valves
Air Springs & Bellows
Buy genuine Festo fast-switching valves, SMC ESD-safe actuators, and Janatics FRL sets. Optimized for high-speed pick-and-place, multi-axis vacuum pickers, and automated assembly tooling in the EV & Battery Industry.
Get customized Bosch Rexroth proportional valves, Parker high-pressure hoses, and ASCO micro-solenoids integrated into testing rigs, press-fitting power packs, and high-accuracy clamping stations in the EV & Battery Industry.
Deploy high-rigidity HIWIN linear rails & ball screws for sub-micron positioning, and Firestone actuators & ContiTech air springs for precision isolation and vibration damping on test benches in the EV & Battery Industry.
Integrate SICK high-resolution part-detection sensors and Pepperl+Fuchs specialized proximity sensors. Essential for component alignment, safety light curtains, and real-time traceabilities in the EV & Battery Industry.
We deliver custom pneumatic components and hydraulic systems to diverse manufacturing sectors:
