Aluminium Compressed Air Piping Suppliers & Installers India

Q: Why choose aluminium over GI (Galvanized Iron) pipes for compressed air?

Aluminium pipes do not rust or corrode over time, preventing downstream scaling that damages pneumatic machinery. Furthermore, their smooth inner walls reduce friction and pressure drops, lowering compressor power consumption, and they are much lighter and faster to install.

Q: What is the pressure rating of Quickair™ piping systems?

Standard Quickair™ aluminium piping systems are rated for working pressures of up to 20 bar (290 psi) within standard temperature limits, which easily covers typical industrial automation ranges (6 to 10 bar) and heavy-duty demands. Special 40 bar systems are available for PET blow molding.

Q: Does C MATIC CONTROL LLP provide post-installation testing and air audits?

Yes, C MATIC CONTROL LLP provides detailed air audits, including leak detection using ultrasonic equipment, pressure drop testing, and flow measurement, ensuring maximum efficiency and energy savings.

Q: Does the Quickair™ system require welding or threading?

No, Quickair™ features push-to-fit modular fittings that eliminate the need for welding, soldering, or threading. This speeds up installation, eliminates hot work permits, and makes future system modifications incredibly simple.

Q: Can Quickair™ pipelines handle oil-free air?

Yes, the smooth, powder-coated internal surface of the extruded aluminium tube has zero chemical reaction with oil-free air. HNBR sealing rings are compatible with both synthetic lubricants and dry, oil-free industrial air.

Q: How long does installation typically take?

Because of the lightweight components and quick push-fit joint assemblies, a 100-meter ring main installation typically takes just 3 to 5 days, which is up to 75% faster than traditional GI piping.

Q: Does C MATIC CONTROL LLP offer a warranty on the piping system?

Yes, we offer a comprehensive warranty against manufacturing defects on all Quickair™ piping components installed by our engineering team, along with an installation warranty.

Q: Does C MATIC CONTROL LLP execute projects outside Mumbai?

Yes, C MATIC CONTROL LLP has a national project execution capability. Our installation crews travel to manufacturing facilities across Maharashtra, Gujarat, Karnataka, Tamil Nadu, NCR, and other industrial belts.

Pneumatic Systems & Automation

Compressed air is a vital utility in modern manufacturing, but traditional distribution networks built from Galvanized Iron (GI) or Mild Steel (MS) suffer from internal corrosion, scaling, leaks, and severe pressure drops. Aluminium Compressed Air Piping Systems have emerged as the modern gold standard, guaranteeing clean air delivery, zero rust, and optimal energy efficiency.

As an engineering partner and turnkey specialist, C MATIC CONTROL LLP provides end-to-end Design, Supply, Onsite Installation, and Audit services for Aluminium Compressed Air Piping Systems in India. While the high-performance Quickair™ modular aluminium components are manufactured by Quickair™, our engineering team handles the complete system layout sizing, turnkey distribution network setup, pressure testing, and energy audits. We ensure that your plant's compressed air infrastructure operates at peak efficiency with zero leakage and optimized pressure delivery.

Optimizing Downstream Automation?

A high-quality piping network performs best when paired with precise air preparation systems. Explore our customized control enclosures and panels.

View Pneumatic Control Panels

Why Modern Plants Avoid Steel: The 6-Stage GI & MS Compressed Air Pipeline Failure Chain

If your facility is currently running galvanized iron or mild steel pipework, your distribution system is likely undergoing a progressive deterioration that impacts your compressors and machinery:

Stage 1

Immediate Corrosion

GI pipe's internal zinc coating degrades within 3-5 years under aggressive compressed air condensate. MS pipe begins rusting in the first year.

Stage 2

Scale Accumulation

In a standard GI ring main, internal scale and rust deposit build-up, narrowing the pipe's effective inside diameter by 15% to 25% over a decade.

Stage 3

Turbulent Flow

As the bore narrows and gets rough, air velocity increases and flow becomes highly turbulent. This dramatically raises friction losses and pressure drop.

Stage 4

Compressor Overload

To deliver 7 bar at machinery end-points, the compressor must be cranked up to 8.5+ bar. Every additional bar consumes 7-8% more electricity.

Stage 5

Air Quality Degradation

Loose rust flakes and scale carry downstream, clogging filters, destroying cylinder seals, and causing solenoid valve failures.

Stage 6

Costly Replacement

At year 12-15, the steel system degrades to a point where leaks sprout constantly, requiring a complete shutdown and costly replacement.

Aluminium vs. GI, Stainless Steel, and PPR: Compressed Air Piping Comparison Matrix

Selecting the right piping material determines your plant's air quality, pressure drop, and total cost of ownership (TCO) over 10+ years.

Criteria	MS / GI Steel	PPR (Plastic)	Stainless Steel	Quickair™ Aluminium
Leakage Risk	High (corrosion at threaded joints, weld leaks)	Medium (thermal cycling degrades joints)	Medium (threaded joint leaks, welding dependent)	Zero (sealed push-fit / crimped joints, no threads)
Internal Corrosion	Severe (moisture causes scale build-up)	None	None	Zero (permanently corrosion-free alloy)
Air Purity	Poor (rust flakes damage downstream valves)	Moderate (micro-plastics may enter line)	Excellent (clean air)	ISO 8573-1 Certified (zero contamination)
Energy Efficiency	Poor (bore narrowing increases pressure drop)	Moderate (high joint restriction)	Good (smooth bore)	Outstanding (laminar flow, stable pressure)
Average Lifespan	5 – 8 Years (rapid internal rust degradation)	8 – 12 Years (brittleness from thermal stress)	20+ Years	25+ Years (Lifetime warranty on components)
Pressure Drop / Friction	High (up to 1.5 bar drop due to rough rust scale)	Medium (high joint restriction & inner roughness)	Low (smooth surface)	Lowest (<0.1 bar drop; mirror-smooth inner wall ≤ 0.8 μm Ra)
Air Leakage Losses	High (15% – 25% average leak loss through threaded joints)	Moderate (joints weaken due to expansion/sagging)	Low (threaded joints degrade over time)	0% Leakage (sealed dual-lip HNBR gaskets, permanently tight)
10-Year Total Cost of Ownership (TCO)	Very High (high energy bills + frequent maintenance leaks)	High (re-erection costs + pressure drops)	High (exorbitant initial material & labor cost)	Lowest (pays for itself in energy savings within 18-24 months)
Installation Speed	Slow (heavy, requires threading or welding)	Slow (butt welding, curing times required)	Slowest (extremely heavy, high welding skill)	Fastest (lightweight, modular push-fit fittings)
Modifications	Difficult (requires pipe cutting and re-welding)	Scrapped (not reusable once fused)	Difficult & costly to modify	Fully Modular (can be opened, extended, & reused)
Fire Safety	Non-combustible	Combustible (melts and drips)	Non-combustible	Non-combustible (safe for all zones)

Calculate Your Energy Savings & Prevent Leaks

Upgrading to a Quickair™ modular aluminium system eliminates pressure drops. Reducing your compressor operating pressure by just 1 bar saves 7% to 8% on your overall electricity consumption.

Request Onsite Air Audit Call for Free Consultation

Turnkey Aluminium Piping Installation, Sizing & Audit Services by C MATIC CONTROL LLP India

We manage the entire lifecycle of your compressed air distribution network across India, ensuring clean air delivery and peak energy savings.

Site Survey

Onsite inspection to map usage points, measure compressor capacity, and check pressure drop.

CAD Design

CAD layout design, calculating ring main sizes to keep air velocity below 6 m/s.

Supply

Fast dispatch of genuine Quickair™ pipes, brackets, joints, drops, and manifolds.

Installation

Onsite erection by certified technicians. No hot work, no threading, zero disruption.

Testing & Audit

Pressure testing to 1.5×, ultrasonic leak detection, and commissioning sign-off.

1. Engineering Layout Sizing & CAD Design Services

A high-performing compressed air system starts with meticulous sizing. Sizing errors are the primary cause of friction losses, turbulence, and premature compressor wear. At C MATIC CONTROL LLP, our pneumatic engineering team uses CAD simulation to design optimal pipeline routing. We calculate the exact inner pipe diameter required based on total flow demand (CFM/m³ per min), operating pressure (bar), and equivalent length of the pipeline (including bends and valves). Our designs ensure that air velocity remains below 6 m/s in primary header ring mains and under 15 m/s in drop legs, keeping pressure drops to a minimum (typically less than 0.1 bar).

2. Turnkey Supply of Genuine Quickair™ Piping Components

C MATIC CONTROL LLP supplies the complete portfolio of authentic Quickair™ modular aluminium components across India. This includes seamless, powder-coated extruded aluminium pipes (OD sizes from 20mm up to 250mm) and high-integrity fittings manufactured by Quickair™. Depending on the pipe size and application pressure, we supply push-fit connections (for 20mm–63mm), quick-clamp slide fittings (for 80mm–110mm), or high-pressure flanged assemblies. Every component features HNBR dual-lip seal MOC, ensuring chemical resistance to synthetic compressor oils, wide operating temperature ranges (-20°C to +70°C), and pressure ratings up to 20 bar (with a 40 bar option for PET bottling lines).

3. Fast, Certified Onsite Erection & Installation

We deploy trained installation teams to execute pipework erection directly at your factory site. The push-to-connect and modular clamping system eliminates the need for hot work permits, threading, welding, or heavy rigging equipment. Our certified technicians assemble the pipeline ring main, position drop columns, install quick-drops (which pull dry air from the top of the line to prevent moisture carry-over), and connect manifolds near machinery stations. This modularity means installation takes up to 75% less time than GI piping, saving on labor costs and allowing your factory to continue production with zero disruption or downtime.

4. Ultrasonic Leak Detection & Compressed Air Audits

A system is only as good as its seal. Industrial plants waste an average of 20% to 30% of their compressed air due to silent leaks in old pipe joints and fittings. C MATIC CONTROL LLP conducts detailed compressed air energy audits. Using advanced ultrasonic leak detectors, our engineers pinpoint even the smallest micro-leaks in your existing network without interrupting production. We also perform flow metering, pressure drop tracking, and dew point measurements to assess air quality. Post-installation, we run a rigorous 1.5× pressure holding test and supply a certified audit report showing exactly how much energy your facility is saving.

Industrial Guide to Sizing & Design of Aluminium Compressed Air Piping

Designing an industrial compressed air distribution network requires careful hydraulic calculations to minimize operating costs and prevent equipment malfunctions. Here is how the C MATIC CONTROL LLP engineering team designs high-performance Quickair™ aluminium modular piping networks:

1. The Compressed Air Velocity Equation

Air velocity within the piping network is a critical parameter. High air velocities cause excessive pressure drops, high turbulence, and carry moisture and contaminants downstream. The standard velocity equation is:
V = (Q * P_atm) / (A * P_operating)
Where:
• V = Velocity of air in meters per second (m/s)
• Q = Free Air Delivery (FAD) flow rate at atmospheric pressure (m³/s or CFM converted)
• P_atm = Atmospheric pressure (normally 1.013 bar)
• A = Cross-sectional area of the pipe bore (m²)
• P_operating = Absolute operating pressure inside the pipeline (bar absolute)
To maintain laminar flow and avoid pressure loss, C MATIC CONTROL LLP designs headers and ring mains to keep velocity under 6 m/s, and drop legs to machine terminals under 15 m/s.

2. Loop (Ring Main) vs. Dead-End Line Layouts

The physical layout of the network determines flow path flexibility. In a Closed Loop (Ring Main) system, air travels from the receiver tank and flows in two directions around the loop to reach any given usage point. This effectively splits the flow rate in half for any single pipe segment, reducing the velocity and pressure drop by up to 75% compared to a single line. In contrast, a Dead-End (Header) system forces all air to travel down a single trunk line. The points furthest from the compressor suffer from cumulative pressure drops and starved air volume. C MATIC CONTROL LLP always recommends a closed ring main design for manufacturing facilities.

3. Mitigating Pressure Drops & Compressor Energy Consumption

Pressure drop is the loss of pressure from the compressor discharge to the final point of use. Every 1 bar (14.5 psi) of pressure drop in the distribution network requires the compressor to run 7% to 8% higher, directly increasing electricity bills. Standard GI pipe networks experience severe friction over time due to rust scaling, resulting in pressure drops of 1.0 to 1.5 bar. By utilizing Quickair™ modular tubes with an ultra-smooth internal bore (roughness ≤ 0.8 μm Ra) manufactured by Quickair™, C MATIC CONTROL LLP keeps system-wide pressure drops under 0.1 bar, delivering direct energy savings.

4. Prevention of Condensate Carry-Over via Goose-Neck Drops

Even with air dryers, compressed air lines can form liquid moisture (condensate) as the air cools. If drop legs are connected to the bottom of the header pipe, gravity pulls the water straight down into pneumatic cylinders and tools, causing rust, seal breakdown, and product contamination. C MATIC CONTROL LLP designs all pipeline drops as Goose-Neck (Quick-Drop) assemblies, which branch out from the top of the header loop. Moisture remains at the bottom of the main line to be routed to auto-drains, while dry air is fed into the drop leg.

Download Quickair Master Catalogue

Access complete technical specifications, diameters, and installation guidelines (PDF).

Download PDF

Quickair™ Modular Aluminium Pipeline Technical Specifications & Compliance

Parameter	Specification Range
Pipe Material	Seamless extruded aluminium alloy 6063-T5, factory powder-coated blue (RAL 5012)
Outside Diameter (OD)	20 mm to 250 mm
Max Operating Pressure	20 bar (standard push-fit / integrated); 40 bar option for high-pressure applications
Vacuum Rating	Up to -29.3 inHg (-990 mbar)
Operating Temperature	-20°C to +70°C (fittings range up to +180°C continuous depending on seal MOC)
Sealing Gasket MOC	Dual-lip HNBR O-rings (standard); EPDM / Viton® options for chemical or high-temp duty
Internal Surface Roughness	≤ 0.8 μm Ra (ensures extremely smooth laminar flow, preventing friction losses)

Quickair™ Modular Piping System — Product Catalogue

Explore technical dimensions, weights, and pressure parameters of standard Quickair™ components. Search the catalogue below to find specific part numbers and specifications:

Our Project Installations Gallery — Swipe to Explore

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Industrial Aluminum Compressed Air Distribution Manifold

Heavy-Duty Wall Brackets Aluminum Air Lines

Aluminum Compressed Air System Heavy Machinery Connection

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SECTION 1 — COMPONENTS (20mm–63mm) — Aluminium with Engineering Plastic

1.1 EQUAL TEE

Part No.	Size	D1 (mm)	L1 (mm)	L2 (mm)	PN (bar)	Weight (kg)
ET242000	20mm	36	110	43	20	0.130
ET242500	25mm	42	118	45	20	0.165
ET243200	32mm	55	140	51	20	0.380
ET244000	40mm	69	178	66	20	0.860
ET245000	50mm	80	198	72	20	1.008
ET246300	63mm	95	216	75	20	1.950

1.2 REDUCED TEE

Part No.	Size	D1 (mm)	L1 (mm)	L2 (mm)	PN (bar)	Weight (kg)
RT242520	25mm x 20mm	42	128	45	20	0.215
RT243220	32mm x 20mm	55	150	51	20	0.420
RT243225	32mm x 25mm	55	150	51	20	0.425
RT244020	40mm x 20mm	69	188	66	20	0.905
RT244025	40mm x 25mm	69	188	66	20	0.910
RT244032	40mm x 32mm	69	188	66	20	0.925
RT245020	50mm x 20mm	80	208	72	20	1.005
RT245025	50mm x 25mm	80	208	72	20	1.025
RT245032	50mm x 32mm	80	208	72	20	1.253
RT245040	50mm x 40mm	80	208	72	20	1.325
RT246320	63mm x 20mm	95	226	75	20	1.950
RT246325	63mm x 25mm	95	226	75	20	2.120
RT246332	63mm x 32mm	95	226	75	20	2.213
RT246340	63mm x 40mm	95	226	75	20	2.321
RT246350	63mm x 50mm	95	226	75	20	2.425

1.3 QUICKDROP — Male

Part No.	Size	D1 (mm)	D2 (mm)	L1 (mm)	PN (bar)	Weight (kg)
MD242520	25mm x 20mm	25	20	43	20	0.160
MD243220	32mm x 20mm	32	20	43	20	0.270
MD243225	32mm x 25mm	32	25	45	20	0.250
MD244020	40mm x 20mm	40	20	43	20	0.270
MD244025	40mm x 25mm	40	25	45	20	0.260
MD245020	50mm x 20mm	50	20	43	20	0.300
MD245025	50mm x 25mm	50	25	45	20	0.300
MD246320	63mm x 20mm	63	20	43	20	0.350
MD246325	63mm x 25mm	63	25	45	20	0.350

1.4 PIPE TO PIPE CONNECTOR

Part No.	Size	D1 (mm)	L1 (mm)	L2 (mm)	PN (bar)	Weight (kg)
PP242000	20mm	36	88	43	20	0.086
PP242500	25mm	42	94	45	20	0.093
PP243200	32mm	55	104	51	20	0.021
PP244000	40mm	69	136	66	20	0.420
PP245000	50mm	80	147	72	20	0.525
PP246300	63mm	95	152	75	20	0.680

1.5 ELBOW

Part No.	Size	D1 (mm)	L1 (mm)	L2 (mm)	PN (bar)	Weight (kg)
EL242000	20mm	36	110	43	20	0.090
EL242500	25mm	42	118	45	20	0.113
EL243200	32mm	55	140	51	20	0.250
EL244000	40mm	69	89	66	20	0.490
EL245000	50mm	80	99	72	20	0.634
EL246300	63mm	95	109	75	20	1.230

1.6 REDUCED ELBOW

Part No.	Size	D1 (mm)	L1 (mm)	L2 (mm)	PN (bar)	Weight (kg)
RE242520	25mm x 20mm	42	69	45	20	0.155
RE243220	32mm x 20mm	55	80	51	20	0.315
RE243225	32mm x 25mm	55	80	51	20	0.350
RE244020	40mm x 20mm	69	99	66	20	0.550
RE244025	40mm x 25mm	69	99	66	20	0.555
RE244032	40mm x 32mm	69	99	66	20	0.655
RE245020	50mm x 20mm	80	109	72	20	0.685
RE245025	50mm x 25mm	80	109	72	20	0.710
RE245032	50mm x 32mm	80	109	72	20	0.734
RE245040	50mm x 40mm	80	109	72	20	0.765
RE246320	63mm x 20mm	95	118	75	20	1.333
RE246325	63mm x 25mm	95	118	75	20	1.385
RE246332	63mm x 32mm	95	118	75	20	1.415
RE246340	63mm x 40mm	95	118	75	20	1.435
RE246350	63mm x 50mm	95	118	75	20	1.485

1.7 45° ANGLE ELBOW

Part No.	Size	D1 (mm)	L1 (mm)	L2 (mm)	PN (bar)	Weight (kg)
AE242000	20mm	36	130	43	20	0.180
AE242500	25mm	42	130	45	20	0.250
AE243200	32mm	55	150	54	20	0.450
AE244000	40mm	69	182	66	20	0.700
AE245000	50mm	80	208	72	20	0.870
AE246300	63mm	95	222	75	20	1.600

1.8 MALE CONNECTOR

Part No.	Size	D1 (mm)	L1 (mm)	L2 (mm)	L3 (mm)	BSP	Weight (kg)
MC242005	20mm x 0.5"	36	62	43	14	1/2"	0.070
MC242007	20mm x 0.7"	36	64	43	16	3/4"	0.070
MC242505	25mm x 0.5"	42	62	45	14	1/2"	0.080
MC242507	25mm x 0.7"	42	65	45	16	3/4"	0.090
MC242510	25mm x 1"	42	65	45	16	1"	0.100
MC243210	32mm x 1"	55	69	51	16	1"	0.165
MC243212	32mm x 1.2"	55	70	51	16.5	1 1/4"	0.195
MC244010	40mm x 1"	69	88	66	16	1"	0.365
MC244015	40mm x 1.5"	69	88	66	18	1 1/2"	0.365
MC245015	50mm x 1.5"	80	95	72	18	1 1/2"	0.450
MC245020	50mm x 2"	80	95	72	18	2"	0.460
MC246320	63mm x 2"	95	97	75	18	2"	0.780
MC246325	63mm x 2.5"	95	98	75	19	2 1/2"	0.840

1.9 END CAP

Part No.	Size	D1 (mm)	L1 (mm)	L2 (mm)	PN (bar)	Weight (kg)
EC242000	20mm	36	49	43	20	0.072
EC242500	25mm	42	49	45	20	0.090
EC243200	32mm	55	55	51	20	0.185
EC244000	40mm	69	73	66	20	0.395
EC245000	50mm	80	78	72	20	0.550
EC246300	63mm	95	81	75	20	0.820

1.10 REDUCER

Part No.	Size	D1 (mm)	D2 (mm)	L1 (mm)	L2 (mm)	L3 (mm)	PN (bar)	Weight (kg)
RD242520	25mm x 20mm	42	36	45	43	92	20	1.145
RD243220	32mm x 20mm	55	36	51	43	98	20	0.230
RD243225	32mm x 25mm	55	42	51	45	98	20	0.235
RD244020	40mm x 20mm	69	36	66	43	114	20	0.370
RD244025	40mm x 25mm	69	42	66	45	114	20	0.380
RD244032	40mm x 32mm	69	55	66	51	120	20	0.520
RD245020	50mm x 20mm	80	36	72	43	120	20	0.420
RD245025	50mm x 25mm	80	42	72	45	120	20	0.480
RD245032	50mm x 32mm	80	55	72	51	126	20	0.550
RD245040	50mm x 40mm	80	69	72	66	142	20	0.850
RD246320	63mm x 20mm	95	36	75	43	122	20	0.740
RD246325	63mm x 25mm	95	42	75	45	122	20	0.760
RD246332	63mm x 32mm	95	55	75	51	128	20	0.840
RD246340	63mm x 40mm	95	69	75	66	144	20	1.040
RD246350	63mm x 50mm	95	80	75	72	150	20	1.300

1.11 FEMALE THREADED TEE

Part No.	Size	D1 (mm)	L1 (mm)	L2 (mm)	BSP	PN (bar)	Weight (kg)
FT242005	20mm x 0.5"	36	110	43	0.5"	20	0.150
FT242007	20mm x 0.7"	36	110	43	0.7"	20	0.175
FT242505	25mm x 0.5"	42	118	45	0.5"	20	0.216
FT242507	25mm x 0.7"	42	118	45	0.7"	20	0.195
FT242510	25mm x 1"	42	118	45	1"	20	0.180
FT243205	32mm x 0.5"	55	140	51	0.5"	20	0.415
FT243207	32mm x 0.7"	55	140	51	0.7"	20	0.395
FT243210	32mm x 1"	55	140	51	1"	20	0.385
FT244005	40mm x 0.5"	69	178	66	0.5"	20	0.860
FT244007	40mm x 0.7"	69	178	66	0.7"	20	0.850
FT244010	40mm x 1"	69	178	66	1"	20	0.830
FT245005	50mm x 0.5"	80	198	72	0.5"	20	1.125
FT245007	50mm x 0.7"	80	198	72	0.7"	20	1.001
FT245010	50mm x 1"	80	198	72	1"	20	0.950
FT246305	63mm x 0.5"	95	216	75	0.5"	20	1.985
FT246307	63mm x 0.7"	95	216	75	0.7"	20	1.852
FT246310	63mm x 1"	95	216	75	1"	20	1.750

1.12 DROPLETS — Female Thread (Aluminium with Aluminium)

Part No.	Size	D1 (mm)	BSP	L1 (mm)	PN (bar)	Weight (kg)
FD242505	25mm x 0.5"	25	1/2"	14	20	0.160
FD242507	25mm x 0.7"	25	3/4"	16	20	0.140
FD243205	32mm x 0.5"	32	1/2"	14	20	0.280
FD243207	32mm x 0.7"	32	3/4"	16	20	0.260
FD243210	32mm x 1"	32	1"	19	20	0.250
FD244005	40mm x 0.5"	40	1/2"	14	20	0.320
FD244007	40mm x 0.7"	40	3/4"	16	20	0.310
FD244010	40mm x 1"	40	1"	19	20	0.301
FD245005	50mm x 0.5"	50	1/2"	14	20	0.340
FD245007	50mm x 0.7"	50	3/4"	16	20	0.320
FD245010	50mm x 1"	50	1"	19	20	0.310
FD246305	63mm x 0.5"	63	1/2"	14	20	0.380
FD246307	63mm x 0.7"	63	3/4"	16	20	0.360
FD246310	63mm x 1"	63	1"	19	20	0.340

1.13 PIPE COUPLER (Aluminium with Aluminium)

Part No.	Size	L1 (mm)	L2 (mm)	L3 (mm)	PN (bar)	Weight (kg)
PC243000	3"	162	80	109	20	0.520
PC244100	4"	186	90	132	20	0.950
PC244600	6"	192	100	190	20	1.300
PC248000	8"	300	120	250	20	1.800

SECTION 2 — COMPONENTS (76mm–219mm) — Aluminium with Aluminium

2.1 ENDCAP

Part No.	Size	D1 (mm)	D2 (mm)	L1 (mm)	PN (bar)	Weight (kg)
EC243000	3"	90.0	95	50	20	0.259
EC244100	4"	113.5	120	70	20	0.312
EC246000	6"	168.3	176	80	20	0.340
EC248000	8"	219.1	228	90	20	0.450

2.2 EQUAL TEE

Part No.	Size	D1 (mm)	L1 (mm)	L2 (mm)	PN (bar)	Weight (kg)
ET243000	3"	90.0	280	140	20	1.390
ET244100	4"	113.5	330	165	20	2.160
ET246000	6"	168.3	400	200	20	6.000
ET248000	8"	219.1	500	250	20	10.000

2.3 DROP

Part No.	Size	D1 (mm)	A (mm)	B (mm)	C	PN (bar)	Weight (kg)
FD243005	3" x 0.5"	90	133	155	1/2" BSP	20	0.500
FD243007	3" x 0.7"	90	133	155	3/4" BSP	20	0.470
MD243020	3" x 2"	90	133	155	20MM	20	0.470
MD243025	3" x 2.5"	90	133	155	25MM	20	0.450
FD244105	4" x 0.5"	113.5	160	182	1/2" BSP	20	0.610
FD244107	4" x 0.7"	113.5	160	182	3/4" BSP	20	0.580
MD244120	4" x 2"	113.5	160	182	20MM	20	0.600
MD244125	4" x 2.5"	113.5	160	182	25MM	20	0.570
FD246005	6" x 0.5"	168.3	200	240	1/2" BSP	20	1.110
FD246007	6" x 0.7"	168.3	200	240	3/4" BSP	20	1.050
MD246020	6" x 2"	168.3	200	240	20MM	20	1.100
MD246025	6" x 2.5"	168.3	200	240	25MM	20	1.070
FD248005	8" x 0.5"	219.1	270	300	1/2" BSP	20	1.610
FD248007	8" x 0.7"	219.1	270	300	3/4" BSP	20	1.510
MD248020	8" x 2"	219.1	270	300	20MM	20	1.500
MD248025	8" x 2.5"	219.1	270	300	25MM	20	1.600

2.4 ELBOW

Part No.	Size	D1 (mm)	L1 (mm)	PN (bar)	Weight (kg)
EL243000	3"	90.0	140	20	0.940
EL244100	4"	113.5	165	20	1.530
EL246000	6"	168.3	200	20	5.000
EL248000	8"	219.1	250	20	9.000

2.5 REDUCER

Part No.	Size	D1 (mm)	Ø2 (mm)	L1 (mm)	L2 (mm)	L3 (mm)	PN (bar)	Weight (kg)
RD243040	3" x 40mm	90	40	175	95	70	20	0.529
RD243050	3" x 50mm	90	50	190	95	85	20	0.576
RD243063	3" x 63mm	90	63	201	95	96	20	0.630
RD244140	4" x 40mm	113.5	40	195	115	70	20	0.797
RD244150	4" x 50mm	113.5	50	210	115	85	20	0.844
RD244163	4" x 63mm	113.5	63	215	115	90	20	0.884
RD244130	4" x 3"	113.5	90	220	115	95	20	0.947
RD246040	6" x 40mm	168.3	40	225	145	70	20	1.490
RD246050	6" x 50mm	168.3	50	240	145	85	20	1.536
RD246063	6" x 63mm	168.3	63	245	145	90	20	1.576
RD246030	6" x 3"	168.3	90	250	145	95	20	1.639
RD246041	6" x 4"	168.3	113.5	270	145	115	20	1.762
RD248040	8" x 40mm	219.1	40	235	155	70	20	2.181
RD248050	8" x 50mm	219.1	50	250	155	85	20	2.227
RD248063	8" x 63mm	219.1	63	255	155	90	20	2.267
RD248030	8" x 3"	219.1	90	260	155	95	20	2.330
RD248041	8" x 4"	219.1	113.5	280	155	115	20	2.453
RD248060	8" x 6"	219.1	168.3	310	155	145	20	2.707

2.6 FLANGED END

Part No.	Size	D1 (mm)	L1 (mm)	T (mm)	PCD (mm)	Ø (mm)	PN (bar)	Weight (kg)
FE243000	3"	90.0	95	23.8	152.4	190.5	20	1.820
FE244100	4"	113.5	115	23.8	190.5	228.6	20	2.430
FE246000	6"	168.3	145	25.4	241.3	279.4	20	2.900
FE248000	8"	219.1	155	28.4	298.4	342.9	20	4.000

2.7 REDUCING TEE

Part No.	Size	L1 (mm)	L2 (mm)	D1 (mm)	D2 (mm)	PN (bar)	Weight (kg)
RT243040	3" x 40mm	280	110	90	40	20	0.700
RT243050	3" x 50mm	280	135	90	50	20	0.740
RT243063	3" x 63mm	280	135	90	63	20	0.770
RT244140	4" x 40mm	330	135	113.5	40	20	1.050
RT244150	4" x 50mm	330	135	113.5	50	20	1.060
RT244163	4" x 63mm	330	155	113.5	63	20	1.120
RT244130	4" x 3"	330	165	113.5	90	20	1.900
RT246040	6" x 40mm	400	155	168.3	40	20	2.200
RT246050	6" x 50mm	400	175	168.3	50	20	2.320
RT246063	6" x 63mm	400	175	168.3	63	20	2.350
RT246030	6" x 3"	400	185	168.3	90	20	2.300
RT246041	6" x 4"	400	200	168.3	113.5	20	2.900
RT248040	8" x 40mm	500	175	219.1	40	20	3.720
RT248050	8" x 50mm	500	175	219.1	50	20	3.730
RT248063	8" x 63mm	500	200	219.1	63	20	3.800
RT248030	8" x 3"	500	210	219.1	90	20	3.840
RT248041	8" x 4"	500	225	219.1	113.5	20	3.920
RT248060	8" x 6"	500	225	219.1	168.3	20	4.100

SECTION 3 — MANIFOLDS

3.1 MANIFOLD With Mini Ball Valve (Horizontal)

Part No.	Size	Outlets	PN (bar)	L1 (mm)	L2 (mm)	Weight (kg)
GM321204	1¼" (32)	4	20	600	125	10
GM321206	1¼" (32)	6	20	600	125	10
GM401504	1½" (40)	4	20	600	130	12
GM401506	1½" (40)	6	20	600	130	12
GM502004	2" (50)	4	20	600	135	15
GM502006	2" (50)	6	20	600	135	15
GM632504	2½" (63)	4	20	600	140	18
GM632506	2½" (63)	6	20	600	140	18
GM753004	3" (75)	4	20	600	145	21
GM753006	3" (75)	6	20	600	145	21
GM10004	4" (100)	4	20	600	150	25
GM10006	4" (100)	6	20	600	150	25

3.2 MANIFOLD With Mini Ball Valve (Vertical)

Part No.	Size	Outlets	PN (bar)	L1 (mm)	L2 (mm)	Weight (kg)
GM321204	1¼" (32)	4	20	600	125	10
GM321206	1¼" (32)	6	20	600	125	10
GM401504	1½" (40)	4	20	600	130	12
GM401506	1½" (40)	6	20	600	130	12
GM502004	2" (50)	4	20	600	135	15
GM502006	2" (50)	6	20	600	135	15
GM632504	2½" (63)	4	20	600	140	18
GM632506	2½" (63)	6	20	600	140	18
GM753004	3" (75)	4	20	600	145	21
GM753006	3" (75)	6	20	600	145	21
GM10004	4" (100)	4	20	600	150	25
GM10006	4" (100)	6	20	600	150	25

3.3 MANIFOLD With Inbuilt Valve (Horizontal)

Part No.	Size	Outlets	PN (bar)	L1 (mm)	L2 (mm)	Weight (kg)
GMIBV321204	1¼" (32)	4	20	600	125	10
GMIBV321206	1¼" (32)	6	20	600	125	10
GMIBV401504	1½" (40)	4	20	600	130	12
GMIBV401506	1½" (40)	6	20	600	130	12
GMIBV502004	2" (50)	4	20	600	135	15
GMIBV502006	2" (50)	6	20	600	135	15
GMIBV632504	2½" (63)	4	20	600	140	18
GMIBV632506	2½" (63)	6	20	600	140	18
GMIBV753004	3" (75)	4	20	600	145	21
GMIBV753006	3" (75)	6	20	600	145	21
GMIBV10004	4" (100)	4	20	600	150	25
GMIBV10006	4" (100)	6	20	600	150	25

3.4 MANIFOLD With Inbuilt Valve (Vertical)

Part No.	Size	Outlets	PN (bar)	L1 (mm)	L2 (mm)	Weight (kg)
GMIBV321204	1¼" (32)	4	20	600	125	10
GMIBV321206	1¼" (32)	6	20	600	125	10
GMIBV401504	1½" (40)	4	20	600	130	12
GMIBV401506	1½" (40)	6	20	600	130	12
GMIBV502004	2" (50)	4	20	600	135	15
GMIBV502006	2" (50)	6	20	600	135	15
GMIBV632504	2½" (63)	4	20	600	140	18
GMIBV632506	2½" (63)	6	20	600	140	18
GMIBV753004	3" (75)	4	20	600	145	21
GMIBV753006	3" (75)	6	20	600	145	21
GMIBV10004	4" (100)	4	20	600	150	25
GMIBV10006	4" (100)	6	20	600	150	25

3.5 MANIFOLD With Quick Coupler

Part No.	Size	Outlets	PN (bar)	L1 (mm)	L2 (mm)	Weight (kg)
CAMPI2504	1" (25)	4	20	260	110	3

3.6 MANIFOLD With Mini Ball Valves

Part No.	Size	Outlets	PN (bar)	L1 (mm)	L2 (mm)	Weight (kg)
CAMPIBN2504	1" (25)	4	20	260	110	3

SECTION 4 — WALL BRACKETS

4.1 INLINE BALL VALVE With Male Connector

Part No.	Size	L1 (mm)	PN (bar)	Weight (kg)
INBVMC2005	20mm x 1/2"	170	20	0.29
INBVMC2007	20mm x 3/4"	180	20	0.35
INBVMC2505	25mm x 1/2"	170	20	0.31
INBVMC2507	25mm x 3/4"	182	20	0.39
INBVMC2510	25mm x 1"	190	20	0.52
INBVMC3210	32mm x 1"	198	20	0.65
INBVMC3212	32mm x 1 1/4"	202	20	0.87
INBVMC4010	40mm x 1"	236	20	1.05
INBVMC4015	40mm x 1 1/2"	259	20	1.41
INBVMC5015	50mm x 1 1/2"	278	20	1.58
INBVMC5020	50mm x 2"	279	20	2.72
INBVMC6320	63mm x 2"	283	20	3.36
INBVMC6325	63mm x 2 1/2"	306	20	3.89
INBVMC3025	90mm x 2 1/2"	357	20	4.30
INBVMC3030	90mm x 3"	362	20	4.50

4.2 WALL BRACKET ½" OUTLET 2WAY

Part No.	Size	D1 (mm)	D2 (mm)	L1 (mm)	L2 (mm)	L3 (mm)	L4 (mm)	PN (bar)	Weight (kg)
WB242005	20mm x 0.5"	68	36	140	40	79	43	20	0.550
WB242505	25mm x 0.5"	68	42	140	40	79	45	20	0.570

4.3 WALL BRACKET ½" OUTLET 2WAY With DRAIN NUT

Part No.	Size	D1 (mm)	D2 (mm)	L1 (mm)	L2 (mm)	L3 (mm)	L4 (mm)	PN (bar)	Weight (kg)
WB242005D	20mm x 0.5"	68	36	140	40	79	43	20	0.550
WB242505D	25mm x 0.5"	68	42	140	40	79	45	20	0.570

4.4 WALL BRACKET ½" OUTLET 2WAY With VALVE (Inbuilt)

Part No.	Size	D1 (mm)	D2 (mm)	L1 (mm)	L2 (mm)	L3 (mm)	L4 (mm)	PN (bar)	Weight (kg)
TWBO242005	20mm x 0.5"	68	36	140	40	79	43	20	0.550
TWBO242505	25mm x 0.5"	68	42	140	40	79	45	20	0.570

4.5 SINGLE WAY WALL BRACKET

Part No.	Size	D1 (mm)	L1 (mm)	L2 (mm)	L3 (mm)	PN (bar)	Weight (kg)
WB24012005	20mm x 0.5"	20	120	42	65	20	0.525
WB24012505	25mm x 0.5"	25	120	42	65	20	0.550

SECTION 5 — VALVES

5.1 3 Piece INLINE BALL VALVE

Part No.	Size (mm)	PN (bar)	L1 (mm)	Weight (kg)
BF242045	20	20	135	1.00
BF242554	25	20	168	2.10
BF243262	32	20	199	2.80
BF244074	40	20	202	3.20
BF245088	50	20	204	4.50
BF246307	63	20	224	7.37

5.2 3 Piece INLINE MALE BALL VALVE

Part No.	Size (mm)	PN (bar)	L1 (mm)	Weight (kg)
BF24M2007	20	20	135	0.80
BF24M2510	25	20	168	1.60
BF24M3212	32	20	199	2.10
BF24M4015	40	20	202	3.00
BF24M5020	50	20	204	4.00
BF24M6325	63	20	224	7.37

5.3 3 Piece INLINE FEMALE BALL VALVE

Part No.	Size (mm)	PN (bar)	L1 (mm)	Weight (kg)
BF24F2007	20	20	135	0.80
BF24F2510	25	20	168	1.60
BF24F3212	32	20	199	2.10
BF24F4015	40	20	202	3.00
BF24F5020	50	20	204	4.00
BF24F6325	63	20	224	7.37

5.4 FEMALE THREADED INLINE BALL VALVE (Brass)

Part No.	Size (mm)	PN (bar)	L1 (mm)	L2 (mm)	Weight (kg)
INBVF2007	20	20	75	70	0.35
INBVF2510	25	20	85	75	0.50

5.5 INLINE BALL VALVE (Brass)

Part No.	Size (mm)	PN (bar)	L1 (mm)	L2 (mm)	Weight (kg)
INBV20	20	20	90	70	0.35
INBV25	25	20	100	75	0.50

5.6 MINI BALL VALVE (Brass)

Part No.	Size	PN (bar)	L1 (mm)	L2 (mm)	Weight (kg)
MBVMF0500	1/2"	20	48	44	0.20

5.7 BUTTERFLY VALVE (CI)

Part No.	Size	A (mm)	B (mm)	C (mm)	D (mm)	E (mm)	F (mm)	G (mm)	H (mm)	I (mm)	PN (bar)	Weight (kg)
80-83-22-23-EM-150#	3"	46	15	81	50	17	7	65	255	195	16	3.500
100-83-22-23-EM-150#	4"	52	15	103	50	17	7	65	284	195	16	4.750
150-83-22-23-EM-150#	6"	56	19	153	70	17	9	90	358	320	16	9.150
200-83-22-23-EM-150#	8"	60	19	201	70	97	9	90	421	320	16	16.000

5.8 BALL VALVE

Part No.	Size	A (mm)	B (mm)	C (mm)	PN (bar)	Weight (kg)
BV110200	1/4"	90	38	48	16	0.100
BV110500	1/2"	90	46	58	16	0.150
BV110700	3/4"	90	52	65	16	0.213
BV111000	1"	106	60	69	16	0.318
BV111200	1 1/2"	110	62	80	16	0.480
BV111500	1 1/2"	148	83	92	16	0.680
BV112000	2"	148	89	110	16	1.800
BV112500	2 1/2"	217	110	132	16	2.206

SECTION 6 — TOOLS & CLIPS

6.1 CRIMPING JAWS (CJ13)

Part No.	Size	Weight (kg)
CJ133000	3"	5
CJ134100	4"	5
CJ136000	6"	5
CJ138000	8"	5

6.2 CAP OPENING TOOL

Part No.	Size	Weight (kg)
OT132000	20	0.158
OT132500	25	0.152
OT133200	32	0.252
OT134000	40	0.318
OT135000	50	0.330
OT136300	63	0.409

6.3 TUBE CUTTER

Part No.	Size	Weight (kg)
TC110100	20–63mm	0.380

6.4 DEBURING TOOL

Part No.	Size	Weight (kg)
DB110000	20mm to 8"	0.028

6.5 CRIMPING MACHINE

Part No.	Size	Weight (kg)
CM130000	3" to 8"	3

6.6 U-BOLT

Part No.	Size	Ø1 (mm)	Weight (kg)
UBLT16M83000	3"	90.00	0.100
UBLT16M84100	4"	113.5	0.120
UBLT16M86000	6"	168.3	0.155
UBLT16M88000	8"	219.1	0.189

6.7 CHAMFERING TOOL

Part No.	Size	Weight (kg)
CT110100	20–50mm	0.530

6.8 CHAMFERING TOOL FOR LARGER DIA

Part No.	Size	Weight (kg)
CT110101	63–90mm / 4" & 5"	2.000

6.9 CLIP

Part No.	Size	Weight (kg)
PH132000	20	0.120
PH132500	25	0.130
PH133200	32	0.140
PH134000	40	0.158
PH135000	50	0.188
PH136300	63	0.200

6.10 OPENING CLIP

Part No.	Size	Weight (kg)
OC132000	20	0.006
OC132500	25	0.008
OC133200	32	0.010
OC134000	40	0.015
OC135000	50	0.019
OC136300	63	0.022

6.11 CLIPS

Part No.	Size	Weight (kg)
CL112000	20	0.015
CL112500	25	0.018
CL113200	32	0.023
CL114000	40	0.066
CL115000	50	0.084
CL116300	63	0.113

SECTION 7 — ACCESSORIES

7.1 MALE SOCKET

Part No.	Size	Weight (kg)
SM110200	1/4"	0.150
SM110300	3/8"	0.250
SM110500	1/2"	0.350
SM110700	3/4"	0.450
SM110000	1"	0.550

7.2 MALE PLUG

Part No.	Size	Weight (kg)
PM110200	1/4"	0.050
PM110300	3/8"	0.050
PM110500	1/2"	0.050
PM110700	3/4"	0.070
PM111000	1"	0.090

7.3 FEMALE SOCKET

Part No.	Size	Weight (kg)
SF110200	1/4"	0.200
SF110300	3/8"	0.250
SF110500	1/2"	0.350
SF110700	3/4"	0.450
SF111000	1"	0.500

7.4 FEMALE PLUG

Part No.	Size	Weight (kg)
PF110200	1/4"	0.200
PF110300	3/8"	0.250
PF110500	1/2"	0.300
PF110700	3/4"	0.350
PF111000	1"	0.400

7.5 HOSE SOCKET

Part No.	Size	Weight (kg)
SH110340	3/8"	0.200
SH110540	1/2"	0.300
SH110740	3/4"	0.400
SH111040	1"	0.500

7.6 NUT SOCKET

Part No.	Size	Weight (kg)
SN110800	08	0.300
SN111000	10	0.400
SN111200	12	0.500

7.7 NUT PLUG

Part No.	Size	Weight (kg)
PN110800	08	0.080
PN111000	10	0.100
PN111200	12	0.120
PN111400	14	0.150

7.8 HOUSE PLUG

Part No.	Size	Weight (kg)
PH110200	1/4"	0.100
PH110300	3/8"	0.120
PH110500	1/2"	0.220
PH110700	3/4"	0.350
PH111000	1"	0.400

7.9 FR — Filter Regulator (FR11)

Part No.	Size
FR110200	1/4"
FR110500	1/2"
FR110700	3/4"
FR111000	1"

7.10 FRL — Filter Regulator Lubricator (FL11)

Part No.	Size
FL110200	1/4"
FL110500	1/2"
FL110700	3/4"
FL111000	1"

7.11 POLYURETHANE TUBE (PT11)

MOC: Polyurethane — available in 1000 mtr rolls. Suffix standard color code: 00=Transparent, 01=Blue (Std), 02=Yellow, 03=Green, 04=Black, 05=Red.

Part No.	ØD
PT110401*	04
PT110601*	06
PT110801*	08
PT111001*	10
PT111201*	12

7.12 RECOIL HOSE (RH11)

MOC: Polyurethane. Available in 2, 3, 5, 6, 8 & 10 mtr lengths (add length to part number when ordering, e.g. RH110605 = 5 mtr length of 6mm OD).

Part No.	ØD
RH110403*	04
RH110603*	06
RH110803*	08
RH111003*	10
RH111203*	12

7.13 EXPANSION HOSE (EH11)

Available in 1, 2 & 3 mtr lengths (add length to part number, e.g. EH112505.1 = 1 mtr).

Part No.	ØD	Size	Part No.	ØD	Size
EH112505*	25	1/2"	EH114012*	40	1¼"
EH112507*	25	3/4"	EH114015*	40	1½"
EH112510*	25	1"	EH115015*	50	1½"
EH113210*	32	1"	EH115020*	50	2"
EH113212*	32	1¼"	EH116320*	63	2"
EH114010*	40	1"	EH116325*	63	2½"

7.14 HEX NIPPLE (HN16)

Part No.	ØC	K (mm)	H (mm)	Weight (kg)
HN160500	1/2"	15	36	0.083
HN160700	3/4"	16	38	0.129
HN161000	1"	16	48	0.250
HN161200	1 1/4"	23	58	0.366
HN161500	1 1/2"	24	63	0.776
HN162000	2"	28	81	1.000

7.15 L ANGLE (LA11)

Part No.	H	L	Weight (kg)
LA110304	3"	4"	0.300
LA110408	4"	8"	0.500
LA110604	6"	4"	0.400
LA110606	6"	6"	0.550
LA110608	6"	8"	0.600
LA110609	6"	9"	0.700
LA110612	6"	12"	0.900
LA111024	10"	24"	1.200

7.16 AIR GUN

Part No.	Weight (kg)
AG110200	0.153

7.17 BUSH WITH O RING GASKET (BS13)

Part No.	Ø	Weight (kg)
BSO132000	20	0.001
BSO132500	25	0.002
BSO133200	32	0.008
BSO134000	40	0.019
BSO135000	50	0.026
BSO136300	63	0.038

7.18 CAP WITH RETAINER RINGS (BO13)

Part No.	Ø	Weight (kg)
CS132000	20	0.002
CS132500	25	0.004
CS133200	32	0.018
CS134000	40	0.044
CS135000	50	0.056
CS136300	63	0.066

7.19 U CLAMP (UC11)

Part No.	H (mm)	L (mm)	W (mm)	Weight (kg)
UC110000	57	26	21	0.102

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